Full Automatic High Precision E Flute Corrugated Board Flat Bed Die Cutter

• Customization: Available
• Species: Die Cutting and Creasing Machine
• Imprinting Type: Platen
• Placing Form of Template: Horizontal
• Die Cutting Tool: Steel Plate
• Computerized: Computerized
• Automatic Grade: Automatic
• Application: Paper Packaging Materials
• Max.Feeding Size: 1070X790mm
• Min.Feeding Size: 450X360mm
• Max.Die Cutting Size: 1060X780mm
• Max.Die Cutting Pressure: 300n/Cm2
• Cardboard Weight: 100-2000G/M2
• Corrugated Board Thickness: Below 4mm
• Max.Die Cutting Speed: 7000sheet/H
• Pneumatic Clutch Brake Devic: Italy Brand
• Flat Belt: Japanese Neon
• The Main Drive Chain: UK Renord
• Transport Package: Plastic Film, Container
• Specification: Wall thickness: 50mm
• Trademark: CZXY
• Origin: Hebei, China
• HS Code: 8441309000
• Production Capacity: 5sets/Month

Product Description

Full automatic high precision E flute corrugated board flat bed die cutter




Standard configuration and function:
 

1. Overweight paper feeding mechanism

1. Fish scale type paper feeder, maximum working speed die cutting 120 pieces / min, stripping 108 pieces/min.
2. Independent pre- code paper machine that can maintain working paper pile at any time
3. Adjustable side blowing device
4. Double circuit power break protection to protect flying head against collision, stable and reliable.
5. Push and pull double use side gauge.
6. Transverse paper blowing device.
7. Mechanical and electrical type double inspection mechanism.
8. Flat belt of Japanese neon.
9. PLC and encoder control the time of the whole machine.
10. Detection of side gauge and front gauge.
11. The program controls the starting time of the air pump to ensure that every piece of paper can reach the position of the front gauge accurately when the machine is opened at any time, so that the adjustment time is greatly shortened.
12. When double failure happened, time delay to stop, the paper can be removed from the paper transfer section smoothly.
13. Both side gauge and front gauge are equipped with photoelectric detection switch.
14. Automatic alternation of the main and the auxiliary paper pile table, and the feeder need stop.
15. Strong paper sucking head, 4 sucking and 4 feeding, the suction nozzle can match the paper deformation conditions to debug all kinds of paper suction angle.
16. Super hard alloy treatment of gas distributor.
17. Strong paper Feeder, 2000g cardboard and 4mm thick corrugated cardboard, can also feeding easily.
18. Pre-code paper tracks   1set
19. paper guide           1 sets

2.Die cutting department
(1) Electric voltage regulator.
(2) 40Cr crankshaft.
(3) Grinding of worm 40Cr after hardening.
(4) The photoelectric control box version position detection, pneumatic locking.
(5) QT60 resin sand process for the right left wall plate and upper and lower platform of spheroidal graphite cast iron.
(6) Die cutting bottom plate and knife mould plate rotary device.
(7) Automatic cooling and lubricating system for lubricating oil in the main transmission box.
(8) Torsion restriction overload protection.
(9) 7 groups of tooth row and precision positioning structure of anode grade alumina alloy.
(10) Full import high strength double pitch tooth row chain.
(11) 230 degree high precision intermittent splitter (independent research and development of Xi'an Institute).
(12) Import synchro belt.
(13) Italy brand pneumatic clutch brake device.
(14) Changzhou Yong Dun 80F vacuum compound gas pump.
(15) Super hard steel plate 7mm    1piece
(16) adjustable active plate frame    1piece
(17) Pneumatic cut-off lock device
(18) Die cutting plate center positioning mechanism.
(19) Tooth row positioning micro adjustment mechanism.

1. Hand turning gear mechanism

3.Stripping department
(1) The stripping bracket can be pulled out of the mechanism and it is quick and convenient to install the stripping plate.
(2) The design of the stripping structure adopts the 3 frame design of the upper, middle and lower parts.
(3) In accordance with the needs of the die cutting products, select the blanking needle cleaning waste or the template cleaning.
(4) The center positioning mode is adopted in the stripping template, which is convenient, accurate and smooth.
(5) upper and lower stripping frames each 1set
(6) The operation is simple, the degree of automation is high and the labor intensity is reduced.

4.Paper collecting department
(1) Automatic conversion of paper collecting mechanism to realize automatic conversion of main and auxiliary paper.
(2)Automatic aligning device, breaking brush, adjustable pressure.
(3)The anti-back paper photoelectric detection switch, to prevent excessive high of paper pile and paper bending.
 

1. Chain department

1. The main drive chain (UK Renord)
2. Oil containing nylon guide chain plate.

6.Motor department
(1)The main paper feeding motor adopts gear motor and the variable frequency speed  control, which is stable and reliable.
(2)The dual speed motor is used for paper feeding and paper collection to improve the working efficiency.
(3)Main paper Motor Taiwan Chengbang brand 1.5KW.
(4)Main paper collection motor Taiwan Chengbang brand 1.1KW.
(5)Auxiliary paper feeding motor 0.4kw.
(6)Main motor adopt Taiwan Dongyuan/Wangao 11kw.
(7)Air pump motor 3kw
(8)Oil pump motor 0.4kw
(9)Stripping part electric window motor  0.2kw
(10)Upper frame lift motor 0.09kw

7.Fault control and safety detection
(1)The whole 39 security detection points, all through PLC detection.
(2)Japan MITSUBISHI PLC.
(3)Taiwan HITEC 7 Inch Touch Screen.
(4)Japanese OMRON, encoder and detection switch, Swiss front gauge, side gauge photoelectric detection, Bedook photoelectric detection switch, CHINT microdetection switch.
(5) Japan Fuji inverter.
(6)Detection point: the main feeding upper limit; main feeding lower limit; auxiliary paper feeding upper limit;auxiliary paper feeding lower limit; feeding pile limit; feeding over high; main collecting limit; the main collecting bell warning; main collecting lower limit; auxiliary paper collecting enabled; auxiliary paper collecting upper limit; auxiliary paper collecting lower limit; operation surface front gauge electric eye; transmission surface front gauge electric eye; operation surface side gauge electric eye ; paper collecting safety inspection; transmission surface side gauge electric eye; empty electric eye; counting photoelectric switch; torque anomaly detection; anti back-paper control; plate frame extraction detection; steel plate extraction detection; collecting chain detection; front window detection; rear window detection double sheet detection; paper feeding angle detection; paper feeding safety detection; paper transfer anomaly detection; oil pressure protection switch; intermittent detection; air pressure protection switch; the exhaust anomaly detection switch; exhaust operation surface window protecting detection; stripping part safety gear switch; stripping frame upper& lower limit test switch, and the transmission side window protecting detection switch.

8.lubrication system
(1)Automatic oil pump, forced lubrication system
(2)High performance oil temperature condenser.
(3)Automatic intermittent lubrication system of Nanjing Bechl drive chain.
(4)Temperature control device for industrial heat exchange of main electric control box.
(5)The main gas route system is SMC of Japan.


Factory Manufacture Process:

 

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