Automatic Carton Stitching and Folder Gluer Box Making Machine

• Customization: Available
• After-sales Service: One Year
• Warranty: One Year
• Transport Package: Plastic
• Specification: 18m× 2m× 2m
• Trademark: CZXY
• Origin: China

Product Description

CZXY-2600Full automatic high speed folding gluing machine configuration:
 


Full automatic folding gluing machine
I. the whole machine introduction
The automatic folding gluing box machine is composed of a vacuum paper feeding part, a glue folding part and a counting pile output part. Digital display control, PLC computer amplitude modulation, double frequency conversion synchronous operation, with simple, fast and reliable control mode. Automatic paper feeding, automatic glue folding, automatic counting, automatic stacking output, remote remote control within 100 meters to achieve remote host start and stop, main engine acceleration and deceleration, fan start stop, paper feed start stop, emergency stop, left and right arm adjustment, glue application The box is adjusted, the average viscosity of the box is 150 m / min, high speed energy saving, saving labor costs.
II. the functional characteristics

.Paper feeding part:
1. Adopting the leading edge of the belt to absorb paper, accurate and reliable.
2. Adopt high-grade electromagnetic clutch and electromagnetic brake system, so that the paper feeding part can be controlled separately, and the operation is simple and reliable.
3. The height of the paper pressing wheel is adjustable, suitable for cardboard thickness of 2-8mm
4. Linkage with folding section, frequency control, paper feed speed 0-150m/min
5. The front baffle and paper feed belt of the paper feeding section are adjustable left and right.
.Folding gluing part:
1. The main motor adopts the frequency conversion speed control system without noise, the speed regulation is flexible and stable.
2. Imported high friction belt conveyor paperboard, automatic stacking.
3. It adopts stainless steel wheel coating glue, uniform glue amount, no trouble and saves glue.
4. The folding section is equipped with a cardboard correction device, and an indentation correction device.
5. The folding part has two rows of adjustable inner positioning guide wheel system, which has higher forming precision.
6. Folding speed 0-150m/min.

.Counting&stacking part:
1. Automatic stacking,neat output.
2. The main motor of the technical department has variable frequency speed regulation, the speed is adjustable, and the startup is stable and reliable.
3. Use the belt to transport the carton, stacking neatly, speed 0-130m/min.
4. Using the clapper to hit the carton, with corrective function, the deviation is very small.
5. Counting and output adopts pneumatic method, PLC electronic control, reliable action, accurate and fast.
6. Adopt PLC programming controller and touch screen digital control, easy to operate, reliable operation, input data with non-stop, automatic counting.
7. The output part adopts the bottom conveyor belt and the upper pressing belt to synchronously press the way, so that the finished carton is firmly and neatly output.
III. the main technical parameters
 

Model	CZXY-2600
Size A(mm)	80-880
Size B(mm)	420-2600
Size C(mm)	130-840
Size D(mm)	170-1200
Installation area(mm)	4200×15000
Power (kw)	12kw

Note: Special specifications can be customized according to customer needs, and the minimum box height can't be lower than 100mm.

IV.Electric appliance:

1.Bearings	HRB, RENBEN	ALL
2 Electric appliance	Siemens	ALL
3 PLC	Taiwan Delta	ALL
4 Encoder	Taiwan Delta	ALL
5Touch screen	MCGS	ALL
6 Keyless connection ring	Xianyang	ALL
7 Pneumatic one-way diaphragm pump	Wuhan	ALL
8 Main motor	Siemens	2SETS
9 Adsorption fan	Shanghai Xinzhi	1SET
10 Conveying motor	Taiwan Taibang	3SETS
11Conveyor belt	Shnaghai	ALL

 V. Equipment installation and distribution
1. Installation requires 15×5×3 space. It is convenient for operation and production. Both sides should be more than 1 meter away from the wall, the ground should be leveled, and the working surface of the equipment should be adjusted horizontally.
2. This equipment uses 380V (440V) AC power supply. The power supply is directly involved in the input terminal of the power distribution box. For details, refer to the line schematic.
3. Before the start-up equipment of the test drive, make sure that the installation and connection of each part is correct, there is no foreign matter on the chain and the belt, and the operation can be performed after the operation is normal.

Note: The internal parameters of the microcomputer have been set to lock, please do not modify it, resulting in failure to use.


VI. Specific operating instructions
1. paper feed adjustment:

(1) Cardboard feeding width adjustment
(2) Cardboard feeding length adjustment
(3) Cardboard feeding thickness adjustment
(4) Cardboard feeding belt adjustment mechanism

Adjustment instructions:
(1): According to the width of the cardboard and the softness and hardness of the cardboard, the inclination of the cardboard should not be too large, otherwise the paper feeding effect will be affected.
(2): According to the length of the cardboard, it should not be too tight, resulting in deformation of the cardboard.
(3): In addition to the balance of the left and right position of the cardboard, the bottom height should be greater than the cardboard height of 0.5-1.5mm.
(4): According to the operation of the belt, if there is a paper feed deviation, the adjustment bolts on both sides can be properly adjusted. In addition, the tension of several belts should be kept the same and should not be too large. The company does not count the loss. According to the size of the cardboard, the excess or unsuitable vacuum suction holes under the belt are blocked or blocked with iron plates.



2. the use of the host panel
   (1) Control Instrument Department:
Simple touch screen operation input, variable data, production speed, data input, etc. without stopping, various screen change functions (optional PLC touch screen). You can adjust or set the left and right station position, paper feed speed, stacking number, and so on.



(1) Touch screen (2) Power indicator (3) Host indication
(4) Host startup (5) Host stop (6) Host acceleration
(7) Main engine deceleration (8) Fan start (9) Fan stop

(10) Paper feed start (11) Paper feed stop (12) Emergency stop button
(13) Left arm adjustment (14) Right arm adjustment (15) Glue box adjustment
Adjustment instructions:
Correct operation sequence:
(1) Turn on the power and close the air switch inside the electric box;
(2) Check if the emergency stop button is active and turn on the reset;
(3) In turn, the host starts → left and right arm adjustment → fan start → paper feed start. The device starts to be positive
             
Note: Before the normal work, the paper feed adjustment, the paper feed station adjustment, and the tap position adjustment must be confirmed.     Can be adjusted or tried by the host electric button, when the faulty cardboard occurs, it can also pass the host     Electric adjustment or release. Non-professionals should not adjust the computer parameters, otherwise the consequences will be at your own risk.
3.Gluing system operation:
(1) Adjust the height of the upper roller
(2) Diaphragm pump automatic circulation gluing
(3) Adjust the amount of glue
(4) glue box



    


Adjustment instructions:
According to the position of the cardboard, adjust the left and right position of the rubberized box to match the position of the cardboard coating.
According to the thickness adjustment of the cardboard (1), the cardboard is brought into contact with the lower rubberizing wheel. base on needs Adjustable (3), control the amount of glue. Observe the glue position at (4) in time.(2) The diaphragm pump automatically circulates the glue.
4. conveyor belt adjustment:
Adjust the belt gap



Adjustment instructions: The gap between the two belts can be adjusted according to the thickness of the cardboard. When there is no paper feeding, according to the situation, The gap can be adjusted as appropriate. If the pressure of the middle belt pulley is small, the adjustable U-belt can be adjusted. Studs to adjust the proper pressure. When the paper feed deviation occurs, it can be adjusted according to the situation. Elastic side or tight side. The overall gap should not be too tight and balanced, one before and after  ,
Adjust the belt tension



Adjustment instructions: As the belt is too long, it will inevitably lead to belt elongation during use. Adjust here to keep the belt tensioning moderate, otherwise it will cause paper feeding failure, even Broken belt. Adjust the cardboard guide tube appropriately to make the transmission smooth, smooth and reasonable.
5. pressure line adjustment:
Adjust the crimping depth

Adjustment instructions: If the indentation of our original cardboard bend is correct or the deviation is small, we can adjust this. Does not work. If the deviation of the indentation is large, we can adjust the pressure of the line here. Corrected. (According to the structure of this unit, refer to this figure)

6.automatic correction department:
    The automatic correction unit can force effective correction of the fishtail scissors and other phenomena.



Adjustment instructions: (1) The main beat function for the beat board. (3) According to the size of the cardboard, the minimum distance between (1) and the distance is too large. The flapping effect is not achieved, and the distance is too small to cause the cardboard to deform. (2) The main compression cardboard is generally located closer to the beater board.
7, counting accumulation
The finished box is automatically counted, stacked neatly, and the code is output. The speed is adjustable and can be controlled separately. Stacking speed 130 m / min



Adjustment instructions: (1) The gap between the upper edge of the baffle opening and the lower conveyor belt is 1-3mm, without grinding, The smaller the better, the better. If the gap is too large, it is difficult to feed the paper, and the gap is too small to reduce the life. (2) The light bar adjusts the front and rear positions according to the size of the cardboard.
8, paper feed adjustment
Adjustment instructions: adjust the upper pressure feeding part according to the height of the bundled cardboard, the paper feeding and conveying time by the system set up.


9, remote control system
Remote remote control function within 100 meters, realize remote host start stop, main engine accelerate deceleration, fan start Stop, feed start and stop, emergency stop, left and right arm adjustment, glue box adjustment and other functions.



VII. equipment maintenance and maintenance
1. The equipment is used within the maximum adjustment range, and each transmission handle, hand wheel and screw should be kept flexible and lubricated.
2. Regularly check the tightening position of each transmission gear, sprocket, pulley and other spring tensions.
3, each conveyor belt should be kept clean, if necessary, can be wiped with a small amount of low-concentration detergent, strictly prohibited Use solvents.
4. The rubber roller must clean the rubber wheel after each shift, so as to avoid the dry work of the glue affecting normal work.
5. Each shift must be filled with lubricating oil for the chain drive. The seat bearing is filled with lubricant once every two months.
6. Before starting the equipment, make sure that the parts are correct and correct, and then operate normally.


Automatic double head baler configuration


The automatic double-head baler is a new automation product that our company introduced Taiwan technology and re-integrated design and research and development. With a number of advanced technologies, we are developing with high automation, high precision, high speed, high reliability and safety. Make users really energy-efficient and efficient. The whole machine is controlled by PLC, the operation is reliable, the adjustment of the order is simple, fast and accurate. The head of the machine adopts imported big beak, the structure is firm and the stability is good, which greatly prolongs the service life of the whole machine.

Features:
1. Easy to operate, easy to maintain, safe and no need to experience, turn on the power to start.
2. Cost savings. (The cost of using PE tape is 1/4 of the cost of PP belt)
3. This machine can be customized for automatic glue box machine, automatic glue nail machine, semi-automatic nail box machine, etc.

The main structure of the machine:
I.Host transfer consists of two parts
1 stainless steel conveying roller shaft transmission, fully reducing the abrasion of the carton caused by the transmission friction. A total of 38 conveying rollers are arranged on the left and right sides of the conveying roller shaft, and are driven by a special high-friction belt for transmission.

2 The paper pusher transmission. The power roller is equipped with a photoelectric sensing system near the paper inlet. When the carton touches the first photoelectric sensor, the paper feeder will start to push the carton forward.
Push the carton to the knotting part, touch the second photoelectric sensing system, the paper feeder stops, and the upper platen falls down, press the carton until it reaches the specified position, and the push plate starts to move back to the starting point.

1. In addition, the conveying roller has intermittent and frequent rotationtwo functions can be selected, and the conveying roller portion automatically waits in standby to save power. When a carton comes over, the sensing part automatically senses and starts to run.

II.Patting part:
The patting part is composed of up and down, left and right 4 directions. After the carton passes through the second set of photoelectric sensing system, the left and right pats are started, and the left and right directions are aligned. During the process of pushing the carton to the designated position by the push plate, the front of the carton is blocked by the packing tape and the completed carton in front, and the carton uniformity adjustment is performed before and after. After reaching the designated position, the upper platen is pressed down, and the upper and lower directions are aligned. The combination of the above several parts ensures the neatness of the packaged carton, and perfectly meets the upper folding, lower folding type glue box machine and nail box machine.
III:Knotting Department:
Patented double-head knotting technology, the machine head adopts Taiwanese technology, and the double head is knotted at the same time to improve the knotting speed and knotting precision. The PE strapping used in knotting is better and cheaper than the PP strapping, and the perfect interpretation machine has a double bow buckle.

IV.Machine control:
The assembly structure has a bottom moving track and a secure design. The whole machine is controlled by computer, the size and speed are adjusted, and the left and right movements are all controlled by electric control. It can be quickly changed for one minute and controlled by Taiwan Delta controller.

V:Main electrical appliance Note: The main components of this machine are imported from Taiwan.

VI.Technical Parameter:
 

Model	DY-1000/1500	DY-1300/1500
dimensions(MM)	2650×(2300-3300)×2000	3000×(2300-3300)×2000
Feed tray size   (MM)	2000×1000×870	2000×1000×870
Paper putout size  (MM)	1800×620×860	1800×620×860
Total power    (W)	3.15	3.15
Voltage          (V)	380(220)	380(220)
Bundling size   (MM)	L(450-1500) W(300-1000) H(80-280)	L(450-1500) W(300-1300) H(80-280)
Weight        (T)	1.7	2
Working pressure (Mpa)	0.6-0.8	0.6-0.8
Use consumables      (#)	35-50	35-50
Size adjustment	automatic	automatic
Bundling speed (bundle/min)	18	18