High Speed 5ply Flute Laminator Machine for Corrugated Paperboard

• Customization: Available
• After-sales Service: One Year
• Warranty: One Year
• Model NO.: 1600
• Specification: 15x2.4x2.6m
• Trademark: CZXY
• Origin: China

Product Description

CZXY-F series fully automatic multilayer flute laminator is consists of automatic face paper lifting section, face paper conveying section, double bottom paper synchronized or asynchronized conveying section, double bottom paper positioning section, cyclic gluing section, pressing section, delivering section and automatic collecting section. It suits to laminate the printed paper to the corrugated board or cardboard which is thicker than 350gsm, with features of high precision and high speed. It is the ideal laminating machine for all kinds of packaging company domestic and overseas.
Machine structure:
1.Face paper conveying section adopts advanced four sucking and four delivering feeder, with the help of high pressure vacuum pump it can feed the face paper 180-600gsm efficiently. Position displaying hand wheel on the face paper pile loading section makes the loading action more accurate and more convenient for the bottom paper loading at the same time. Limited switch fixed on face paper loading section makes the moving up action more accurate.
2.Conveying belt, pressing roller and automatic chasing lay all do help to the face paper delivery. Pressing roller adopts the specialized roller which is used on print machine, it can delivery both thick and thin paper effectively. Anti-curl structure helps to delivery face paper at the same time.
3.Both bottom paper feeding section adopt vacuum sucking belt with high strength and high friction allowing the non-stop feeding. Rotating paper supporter equipped on this section makes it possible to feed the long sheet.
4.Knurled roller on the bottom feeding part makes sure the stable running when the machine in a high speed.
5.Chasing lay and high-speed axial flow fan differential positioning system is applied on the bottom paper feeding part. You can adjust the front and back position without stopping the machine. Synchronous slot design can control the bottom paper feeding in a minimum range; Chasing lay can make sure a good bottom sheet feeding when the machine is running at a high speed.
6.Gluing system has liquid induction device, glue will be supplied accordingly and will be recycled, glue cost will be reduced greatly.
7.The gluing system in this machine is a combination of anilox type steel roller and rubber glue even roller in which the rubber glue even roller is core structure designed and  differential speed gluing method is applied to make a even glue and increase the gluing quality. Averagely 25-35grams glue will be used on one square meter, reducing the cost and improving the laminated paper board quality.
8.Both bottom paper and face paper adopt front elastic registration lay so that there is no need to readjust for big or small paper. The intelligent control system makes it possible to adjust the face paper position automatically when the machine is in running. The digital instrument on the front lay part can make the front lay adjustment range to 0.1mm.
9.Photoelectric detector helps the conveying of top or bottom paper accurately..
10.Grooved steel positioning wheel has long service life and easy to clean.
11.Double pre-pressing roller are equipped on the laminating unit.
12.Automatic damping system is applied on the bottom sheet feeding system to prevent the curving of the laminated sheet.  
13.Two  pressing conveyors with differential speed are equipped on the machine to prevent air bubble and gluing failure problem.
14.Floating type pressing conveyor makes it possible to adjust the pressure according to the paper board thickness. The pressed paper board is solid and strengthen.  
15.Automatic collecting device can reduce the labor intensity effectively.
16.All the electrical components are imported; PLC and HMI control system are safe and reliable. Many control knobs are equipped on the machine according to the ergonomics allowing you to control the machine in different position; machine speed is controlled by the frequency converter which makes the machine run stably.
17.Machine is driven by imported timing belt and wheel gear with high efficiency, low noise and stable running status. Low production cost and convenient maintenance.

Specification
 

Model	CZXY-1600F
Max paper size	1600x1200mm
Min paper size	520x520mm
Face paper thickness	125-600gsm
Bottom paper	A/B/C/E/F/G 2ply flute
Precision	1.5mm
Max Speed	6000pcs/h
Height of face paper pile	1600mm
Face paper table capacity	1500kg
Height of bottom 2ply pile	400mm
Total power	20kw
Servo QTY	2
Operation way	AUTO SET
Dimension	15x2.4x2.6m
Machine weight	5500kg

 

• Configurations:

NO.	NAME	MODEL	BRAND
1	INVERTER	V20  4.0 KW	SIEMENS
2	INVERTER	V20  4.0 KW	SIEMENS
3	INVERTER	V20  4.0 KW	SIEMENS
4	INVERTER	V20  2.2 KW	SIEMENS
5	INVERTER	V20  1.5 KW	\ SIEMENS
6	PLC	smart  200  ST40	SIEMENS
7	TOUCH SCREEN	smart  V700  IE	SIEMENS
8	CONTACTOR	3TS30 01E	SIEMENS
9	CONTACTOR	3TS30 01E	SIEMENS
10	CONTACTOR	3TS30 01E	SIEMENS
11	CONTACTOR	3TS30 01E	SIEMENS
12	CONTACTOR	3TS30 01E	SIEMENS
13	THERMAL PROTECT	3UA59  40-2A	SIEMENS
14	THERMAL PROTECT	3UA59  40-2A	SIEMENS
15	THERMAL PROTECT	3UA59  40-2A	SIEMENS
16	THERMAL PROTECT	3UA59  40-1E	SIEMENS
17	THERMAL PROTECT	3UA59  40-1E	SIEMENS
18	RELAY	ZYS4N-JDC24V	SIEMENS
19	RELAY	ZYS4N-JDC24V	SIEMENS
20	RELAY	ZYS4N-JDC24V	SIEMENS
21	RELAY	ZYS4N-JDC24V	SIEMENS
22	RELAY	ZYS4N-JDC24V	SIEMENS
23	RELAY	ZYS4N-JDC24V	SIEMENS
24	RELAY	ZYS4N-JDC24V	SIEMENS
25	RELAY	ZYS4N-JDC24V	SIEMENS
26	RELAY	ZYS4N-JDC24V	SIEMENS
27	RELAY	ZYS4N-JDC24V	SIEMENS
28	RELAY	ZYS4N-JDC24V	SIEMENS
29	RELAY	ZYS4N-JDC24V	SIEMENS
30	RELAY	ZYS4N-JDC24V	SIEMENS
31	RELAY	ZYS4N-JDC24V	SIEMENS
32	AIR SWITCH	5SP4391-7  C100	SIEMENS
33	AIR SWITCH	5SY6106-7CC  C6	SIEMENS
34	BUTTON	LA39-B2-11/r-GT	SIEMENS
35	BUTTON	LA39-B2-11/r-GT	SIEMENS
36	BUTTON	LA39-B2-11/r-GT	SIEMENS
37	BUTTON	LA39-B2-11/r-GT	SIEMENS
38	EMERGENCY	LA39-A1-11Z/r	SIEMENS
39	EMERGENCY	LA39-A1-11Z/r	SIEMENS
40	EMERGENCY	LA39-A1-11Z/r	SIEMENS
41	SWITCH	LA39-b2-11X/k	SIEMENS
42	SWITCH	LA39-b2-11X/k	SIEMENS
43	SWITCH	LA39-b2-11X/k	SIEMENS
44	SWITCH	LA39-b2-11X/k	SIEMENS
45	SWITCH	LA39-b2-11X/k	SIEMENS
46	LIGHT	APT	SIEMENS
47	RELAY SOKET	13Y9W1	OMRON
48	RELAY SOKET	13Y9W1	OMRON
49	RELAY SOKET	13Y9W1	OMRON
50	RELAY SOKET	13Y9W1	OMRON
51	RELAY SOKET	13Y9W1	OMRON
52	RELAY SOKET	13Y9W1	OMRON
53	RELAY SOKET	13Y9W1	OMRON
54	RELAY SOKET	13Y9W1	OMRON
55	RELAY SOKET	13Y9W1	OMRON
56	RELAY SOKET	13Y9W1	OMRON
57	RELAY SOKET	13Y9W1	OMRON
58	RELAY SOKET	13Y9W1	OMRON
59	RELAY SOKET	13Y9W1	OMRON
60	SENSOR	E3FA-DN12	OMRON
61	SENSOR	E3FA-DN12	OMRON
62	SENSOR	E3FA-DN12	OMRON
63	SENSOR	E3FA-DN12	OMRON
64	SERVO MOTOR	SV-DB100-1R5-4-1R	INVT
65	BRAKE RESISTER	500w  50Ω	CHINA
66	SERVO MOTOR	SV-DB100-1R5-4-1R	INVT
67	BRAKE RESISTER	500w  50Ω	CHINA