High Speed 3/5/7 Layer Corrugated Cardboard Production Line

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Condition: New
Certification: CE
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  • High Speed 3/5/7 Layer Corrugated Cardboard Production Line
  • High Speed 3/5/7 Layer Corrugated Cardboard Production Line
  • High Speed 3/5/7 Layer Corrugated Cardboard Production Line
  • High Speed 3/5/7 Layer Corrugated Cardboard Production Line
  • High Speed 3/5/7 Layer Corrugated Cardboard Production Line
  • High Speed 3/5/7 Layer Corrugated Cardboard Production Line
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Basic Info.

Automation
Automatic
Suitable for
Paper
Paper Thickness
Thick Paper
Heating System
Steam Heating
Width
1800mm
Layer
3 Layer
Design Speed
150m/Min
Working Speed
120m/Min
Single Facer Type
Vacuum Absorbable
Corrugated Roller Material
48crmo High Quality Alloy Steel
Flute Type
Acbe as Customer Requirements
Corrugated Roller Diameter
320
Electric Appliance
Imported Famous Brand
Transport Package
Plastic Film Wrapping Outside, Container
Specification
Corrugated type: A, B, C, E Optional
Trademark
CZXY
Origin
Cangzhou City, Hebei Province
HS Code
8441809000
Production Capacity
3-5sets/Month

Product Description

WJ150-1800-type 3 layer corrugated cardboard production line
Business quotation § technical parameters                                                      High Speed 3/5/7 Layer Corrugated Cardboard Production Line


Main technical parameters and requirements in production line
Type:WJ150-1800-type 3 layer corrugated paperboard production line:
1 Effective width 1800mm 2 Design produce speed 150m/min
3 Three layer economic speed 110-150m/min 4 Five layer economic speed ---------
5 seven layer economic speed --------- 6 Maximum order change speed ---------
7 Longitudinal separation accuracy ±1mm 8 Cross-cutting precision ±1mm

note
Speed the above targets required to achieve:effective width 1800mm,Comply with the following standards and ensure the paper's equipment condition 175 ºC heating surface temperature.
Top paper index 100g/--180g/  Ring crush index(N.m/g)≥8    (Water containing8-10%)
Core paper index 80g/--160g/   Ring crush index(N.m/g)≥5.5  (Water containing8-10%)
In paper index 90g/--160g/   Ring crush index(N.m/g)≥6    (Water containing8-10%)
9 Flute combination  
10 Steam requirement The maximum pressure 16kg/cm2 Common pressure8-12kg/cm2 Use2000kg/Hr
11 Electricity demand AC380V 50Hz 3PH The total power about 220KW The practical power about 120 KW
12 Compressed air The maximum pressure 8kg/cm2 Common pressure5-7kg/cm2 use1m3/min
13 Space ≈Lmin65m*Wmin8m*Hmin4m(The actual drawing to provider to provide audited prevail)
Customer owned section:
1,Steam heating system:proposal with 2000Kg / Hr of a steam boiler. Pressure:1.25Mpa steam pipeline.
2,Air compressed machine,air pipeline,glue conveying pipe.
3,Power supply,wires connected to the operation panel and line pipe.
4,Water sources,water pipelines,buckets and so on.
5,Water, electricity, gas flush mounting civil foundation.
6,Test with the base paper,corn starch (potato),Industrial use caustic soda,borax and other material.
7,Oil equipment,lubricating oil,hydraulic oil,lubricating grease.
8,installation,commissioning of food, accommodation. And provide installers with the installation.
 
Specification Equipment name QTY Remark
ZJ-B Hydraulic shaftless shaftless mill roll stand 3 set ¢215mm main shaft, hyperbolic heavy rocker arm, expansion type paper clip head, multi point brake, hydraulic drive lifting, about translation, on medium.
RT Rail and Tracks 6set The guide track is 5000mm and the trolley is welded with 10mm.
 
RG-1-900 Top paper preheater 1set ¢900mm roller, electric adjustment package Angle. The wrapping Angle can adjust the heating area of the paper in the range of 360°.
RG-1-900 Core paper preheater 1set ¢900mm roller, electric adjustment package Angle. The wrapping Angle can adjust the heating area of the paper in the range of 360°.
SF-320F Corrugated
single facer
 
1set ¢320mm corrugated main roller, hard chrome plating treatment, high efficiency and energy saving transmission rotation, the use of maintenance-free cylinder pressure, 240 rubber roller.
RG-1-900 Double pre-heating 1set ¢900mm roller, electric adjustment package Angle. The wrapping Angle can adjust the heating area of the paper in the range of 360°.
GM-20
Single layer glue machine
 
1set Roller diameter 270mm. Independent variable frequency motor drive, PLC to adjust the glue gap and man-machine interface.
ZDF Conveyor bridge 1set Main beam 200mm channel steel, independent variable frequency motor drive paper conveyor.
SM-F Double facer 1set Frame 360 mm national standard channel steel, chrome-plated hot plate 600 mm *16 pieces, hot plate surface grinding, the whole process of hot plate design structure. Variable frequency motor.
FY-C Electric Slitting creasing machine 1 set Tungsten alloy blade,5 knives, 8 wire type. Electric adjustable knife
NC-150 NC Spiral knife cutter knives 1set Full AC servo control, energy storage braking, die cutter structure, oil immersed gear transmission, 7 inch touch screen display.
DM-XLM Carton stacker 1set Servo drive platform lifting, three-stage frequency conversion transmission, automatic counting stacking discharge, import high-strength belt output, paper side standard conveyor frame.
QU Air source system 1set Customers provide their own air source.
DQ Electrical control cabinet system 1set Electric control system: adsorption single-sided machine, driving part, double-sided machine, glue machine are all using frequency conversion motor, Delta frequency conversion control system. The operation interface is simple and convenient, and the speed display control cabinet is equipped with the speed display, unit call and emergency stop functions of each unit.
ZQ Steam system 1set Including pipe valves, traps, instruments and other steam components in the equipment, customer's own heat source and pipeline.
ZJZ Glue station system 1set The pipeline customer is prepared.The glue device is composed of carrier tank, main tank, storage tank, and glue pump and return pump.

1.ZJ-B hydraulic shaftless mill roll stand
A,Technical parameters:
Working wide 1800mm  
Paper diameter MAX: 1500mm MIN:300mm
Paper width MAX: 1800mm MIN:600mm
Weight capacity 3T
Paper head size Teeth 3 inches 4 inches
brake Gear disc multi point pneumatic
Working air pressure 0.4---0.8Mpa
High Speed 3/5/7 Layer Corrugated Cardboard Production Line
  1. Main performance characteristics:
Use full hydraulic drive to complete the base paper clamping, loosening, moving to the center, left and right translation and other actions, the base paper lifting hydraulic drive.
 The brake adopts multi-point brake system, toothed disc structure, equipped with cooling fan, Airtek pneumatic components, stable tension, super long life.
 Large diameter spindle design, swing arm sliding smoothly, after high-frequency treatment of steel insert guide, super wear-resistant,
 The hydraulic cylinder is arranged by stranded shaft type, does not bear radial force, easy maintenance.
  1. Hydraulic system parameters:
Working pressure Hydraulic cylinder working range Hydraulic cylinder working range Hydraulic station motor power Solenoid valve working voltage
16---18Mpa ¢100×440mm ¢63×1300mm 3.7KW --380V -- 50Hz 220V--50 Hz
  1. Mainly purchased parts,raw materials and origin:
Serial number Name of main parts Brands or place of origin Remarks
01 Main shaft Day steel production ¢242mm  
02 Swing arm Production by own Resin sand gray ironHT200
03 Wallboard Jigang prduction Q235AWelding parts
04 Bearing C&U  
05 Main electrical appliance Chint Contactor, relay, button
06 Hydraulic station Taiwan oil pump solenoid valve  
2,Paper trolley track
A,Technical parameters:
Track length 6000mm  
Earth rail trough Single slot
Main frame 14 channel steel and ¢20mm cold drawn round steel
High Speed 3/5/7 Layer Corrugated Cardboard Production Line
B
,Structural feature:
 The track is buried as a whole, and the main frame is welded with ¢20mm cold-drawn round steel. The length of the track is 6000mm.
 Each paper holder is equipped with two paper trolley from both sides of the paper can be loaded at the same time. Push the web into place.
C,Mainly purchased parts, raw materials and origin:
Serial number Name of main parts Brands or place of origin Remarks
01 Track and paper trolley Tanggang or Jigang NO14 channel steel,Q235A,steel strip
02 Bearing C&U  
3,R900B Top(core) paper preheater
High Speed 3/5/7 Layer Corrugated Cardboard Production Line

A,Technical parameters:
Working wide 1800mm  
Diameter of preheat roller ¢900mm
Angle adjustment range 0°-360°
Angle shaft diameter ¢600mm×2
Steam temperature 200ºC
Steam pressure 1.2Mpa
Working power 380V    50Hz    3PH
Motor power 250W    short(S2)working system
B,Structural feature:
 Used for preheating single-side corrugated paper and face paper, improve the temperature, conducive to bonding, moisture control, cardboard flat
 The surface of each roll is polished and chrome-plated. The surface friction is small and durable.
 Electric adjustment wrap Angle, wrap Angle can be rotated in 360° range to adjust the heating area of the paper.
 Preheating roller adopts flat head design.
C,Mainly purchased parts, raw materials and origin
Serial number Name of main parts Brands or place of origin Remarks
01 Framework Tang Steel Profile Welded parts stress relief
02 Steam rotation joint Quanzhou yujie  
03 Preheater Hangang or jigang Q235Bpressure container board
04 Seat belt bearing Zhejiang Fifth Ring  
05 RV Reducer ShanDong DeZhou RV75
06 Main electrical appliances Chint Contactor, relay, button

4,R900B Double pre-heating
High Speed 3/5/7 Layer Corrugated Cardboard Production Line

A,Technical parameters:
Working wide 1800mm  
Diameter of preheat roller ¢900mm
Angle adjustment range 0°-360°
Angle shaft diameter ¢600mm×2
Steam temperature 200ºC
Steam pressure 1.2Mpa
Working power 380V    50Hz    3PH
Motor power 250W  short(S2)working system
B,Structural feature:
 Used to preheat single-sided corrugated paper and face paper, improve the temperature, conducive to bonding, moisture control, cardboard flat
 Roller surface grinding and hard chrome plating treatment, surface friction is small, durable.
 Electric adjustment package Angle, package Angle can be rotated in 360° range to adjust the paper heating area.
The preheating roller adopts the flat head design, which conforms to the national standard of a type of pressure vessel, and has a pressure vessel certificate.
C,Mainly purchased parts, raw materials and origin
Serial number Name of main parts Brands or place of origin Remarks
01 Framework Tang Steel Profile Welded parts stress relief
02 Steam rotation joint Quanzhou yujie  
03 Preheater Hangang or jigang Q235Bpressure container board
04 Seat belt bearing Zhejiang Fifth Ring  
05 RV Reducer ShanDong DeZhou RV75
06 Main electrical appliances Chint Contactor, relay, button

5,SF-320F Single facer
High Speed 3/5/7 Layer Corrugated Cardboard Production Line

A,Technical parameters:
Working width 1800mm  
Design speed 150m/min
Economic speed 120-150m/min
Paper feed range 1800--800mm
Steam temperature 120ºC
Steam pressure 1.2Mpa
Working power 380V  50Hz   15KW
B,Structural feature:
Main corrugated roller: ¢320mm (depending on the type of corrugated), pressure roller ¢325mm, preheating roller ¢400mm.
Negative pressure design, low heat loss, so that the core paper can be evenly compressed and attached to the surface of the corrugated roller, so that the corrugated better forming, because the pressure is uniform, the top of the corrugated can be better, evenly coated with glue, so that the single-sided corrugated paper is better.
Corrugated roller is made of 48CrMo high quality alloy steel, tempered, medium frequency quenching, surface after grinding hard chrome plating treatment, surface hardness HV1120 degrees or more.
Corrugated roller, pressure roller, etc., adopts a cylinder control system with high stability, and has a pressure control buffer effect.
The amount of glue is controlled by electric adjustment, and the glue separator is electric.
Gluing system, in addition to easy cleaning, more conducive to maintenance, repair work.
Simple operation control system, touch screen operation interface, with color map display operation status, function selection, fault indication, exclusion and parameter setting, etc., can show that the machine is fully functional, easy to operate and humanized.
Built-in adjuster with spray system to adjust core paper temperature and moisture.
The main and auxiliary corrugated roller and pressure roller bearings are made of high temperature grease to ensure the bearing life and smooth operation.
C,Main component parameters:

Part name
Craftsmanship
Specification Material Surface treatment
Corrugated roller Main roll
¢320mm
48CrMAo Alloy steel Chrome plating
Pressure roller ¢325mm 45# steel Hardened round grinding chrome plating polishing
Glue roller ¢240mm 45# steel Round grinding and pressing pit mesh chrome plating
Fixed paste roller ¢140mm 45# steel Round grinding chrome
Preheat roller ¢400mm Q235B Round grinding chrome
Paper guide roller ¢110 mm 45# steel Round grinding chrome
D,Main dynamic parameter:
Name Power Voltage Frequency
Main drive motor 22KW 380V 50HZ
High-pressure suction motor 22KW 380V 50HZ
Adjustable glue push rod 100W 380V 50HZ
Glue adjustment motor 120W*2 380V 50HZ
Motor of glue department 2.2KW 380V 50HZ
E,Main parts brand and origin:
Serial number Main part name Brand or place of origin Remarks
01 Box rack Self-produced HT250
02 Rotary joint and metal hose FuJian  
03 Main drive motor Hebei 22KW variable frequency motor
04 RV reducer Taiwan city-state or Wanxin  
05 Bearing C&U  
06 Seat belt bearing Zhejiang Fifth Ring  
07 High pressure fans Tangshan Shangwei 22KW
08 Pneumatic Components Sono  
09 The electromagnetic valve Sono  
10 Low-voltage electrical appliances Chint Contactor, relay, button
6,ZDF-1800 Conveyor bridge
High Speed 3/5/7 Layer Corrugated Cardboard Production Line

A,Technical parameters:
Working width 1800mm  
Design speed 150m/min
Bridge layer 1 layer
Working power 380V  50Hz   6KW
   
   
B,Structural feature:
★ The flyover part is to lift the single-sided corrugated paper produced by the single-sided machine, lift and transport it to the gluing machine after gluing, enter the double-sided machine for laminating, slow transportation, with sufficient paper storage, convenient for not stopping for paper change, the use of electric correction, automatic tension control, so that the single-sided corrugated paper alignment and tightening.
★ This part is the main beam of No. 16 channel steel, No. 16 I-steel, No. 63 Angle steel, columns and other connections, reasonable structure. High speed does not jitter. Transportation, storage part of the galvanized steel plate, low friction, climbing ladder 2 sets, both sides of the 1.2 inch safety guardrail. High strength herringbone pedal to ensure the safety of personnel and convenient operation.
★ Lift part independent frequency conversion drive. High strength non-joint belt corrugation without indentation, the upper layer slow long-distance transmission, not easy to break paper.
★ Both sides of the hydraulic support are equipped with adjustable roller to ensure the balance of tension at both ends of the paper and uniform preheating.
C,Main dynamic parameters:
Name Power Voltage Frequency
Single-facer corrugated paper lifting motor 3KW 380V 50HZ
Bridge adsorption fan 3KW 380V 50HZ
Adjusting board wide motor 250W 380V 50HZ
D,Main parts brand and origin:
Serial number Main part name Brand or place of origin Remarks
01 The bridge main skeleton Tiangang or tanggang No. 16 channel steel, No. 16 I-beam steel, No. 12 channel steel, No. 63 Angle steel, 40*80 square steel and so on.
02 Guardrail Tiangang Ф42mm Low pressure fluid pipe
03 Paper lifting belt Shanghai PVC conveyor belt
04 Cardboard conveyor belt Hebei Parallel transport rubber band
05 Frequency converter Delta or HuiChuan  
06 Bearing C&U  
07 Seat belt bearing Zhejiang Fifth Ring  
08 Paper width adjustment reducer Shangdong jinbuhuan reducer  
09 Paper motor(frequency) Hebei hengshui  
10 Conveying roller and paper roller ,over paper roller Tiangang Seamless steel pipe Chrome plating
11 Low-voltage electrical appliances Chint Contactor, relay, button
7,GM-20 Single layer glue machine
A,Technical parameters:
Working width 1800mm  
Design speed 150m/min
Economic speed 120m/min
Glue volume adjustment range 0.08-0.6mm
Number of anilox roller 32 lines
Preheating cylinder temperature range 150-200ºC
Working power 380V  50Hz   7KW
Air source system 0.4-0.9Mpa
Pressing method Pneumatic
B,Structural feature:
★ The single-layer gluing machine is the corrugated paper transported from the bridge, which is preheated and heated, then coated with glue again, and then enters the double-sided machine for gelatinization and lamination to produce three layers of cardboard.
★ Frame cast iron structure, stable performance, the upper and middle preheater diameter 320mm, improve the paper temperature to facilitate glue gelatinization, double press roller design glue uniform, stainless steel glue tank, automatic circulation of glue supply.
★ After the surface of the roller is tempered, the inner hole is processed, and the surface of the dynamic balance is finely ground and engraved with a pit pattern. Large diameter uniform roller dynamic balance treatment, copper plate scraping glue, glue uniform, save glue, save steam, cardboard flat
★ The transmission of the gluing unit is directly connected by the variable frequency motor through the reducer structure, and the linear speed of the gluing roller is synchronized with the double-sided machine by the variable frequency control. Angle sensor, PLC, touch screen man-machine interface display. According to different paper, different speed automatic control of the amount of glue, according to different types of roller automatically adjust the gap, no accumulation error.
C,Main component parameters:

Part name
Craftsmanship
Specification Surface treatment
Glue roller ¢270mm Round grinding and pressing pit mesh chrome plating
Fixed paste roller ¢140mm Round grinding chrome
Pressure roller ¢110mm Round grinding chrome
Paper shaft ¢70mm Round grinding chrome
Preheating cylinder ¢400mm Round grinding chrome
D,Main dynamic parameters:
Name Power Voltage Frequency
Rubber roller active motor 3.7KW*1 380V 50HZ
Glue adjustment speed reducer 200W 380V 50HZ
Roller gap adjustment motor 200W 380V 50HZ
Rubber pump motor 2.2KW 380V 50HZ

E,Main parts brand and origin:
Serial number Name of main parts Brands or place of origin Remarks
01 Glue roller and paste roller Tiangang 45# steel
02 Preheat roller Tiangang or Jigang Q235B Container board
03 Bearing C&U  
04 Bearing with seat Zhejiang Fifth Ring  
05 Pneumatic Components AirTac  
06 Low-voltage electrical appliances Chint Contactor, relay, button
07 PLC and inverter Delta  
8,SM-F Double facer
High Speed 3/5/7 Layer Corrugated Cardboard Production Line

A,Technical parameters:
Working width 1800mm  
Design speed 150m/min
Economic speed 100-150m/min
Hot plate number 600mm×16piece
Cooling section length 4meters
Temperature requirements 160-200ºC
Steam pressure 0.8-1.3Mpa
Air pressure 0.5-0.6Mpa
Working power 380V  50Hz   70KW
   
B,Structural feature:
★ Double-sided machine is glued single-sided corrugated paper and face paper, heating board heating, glue gelatinization, stereotyped production of flat cardboard.
★ The surface of the heating plate is grinded, the width of the hot plate is 600mm, a total of 16 heating plates, the hot plate plane plating process, the cooling length is 4 meters. The inside of the hot plate is a partition isolating structure, which makes the steam flow in an S-shape, and the steam and water separation function is obvious, which improves the steam utilization rate. The heating plate is made of a container plate, which meets the national standard of a class of pressure vessels, with a pressure vessel certificate and inspection certificate.
★ The hot plate adopts pneumatic pressure plate structure. Pressure plate lifting adopts pneumatic structure. 10 spring pneumatic pressure plates are standard
★ The heat conduction pipe of the heating plate is divided into several sections to control the temperature, and the temperature display is provided.
★ Cotton webbing through the correction pneumatic valve, manual correction is centered, using double cylinder control S-type cotton webbing tensioning device. A large amount of tightening,
★ The lower belt adopts pneumatic tensioning mechanism, the structure is simple and practical, and the lower conveyor belt can automatically correct the deviation and adjust the center, and can also be manually adjusted on both sides.
★ The surface of the drive roller is coated with wear-resistant adhesive, in a herringbone structure, and with a medium height to ensure the smooth output of the cardboard.
★ The driving gear is made of cast steel ZG-500 material, and the gear is lubricated by oil immersion.
★ Electrical components using international well-known brands, devices work stably, reliable operation.
★ The main drive motor is variable frequency speed regulating motor, low speed torque, wide speed regulating range, energy saving and high efficiency.
★ The main skeleton adopts high strength national standard profile, solid structure, beautiful appearance, suitable for high-speed work.
C,Main component parameters:

Part name
Craftsmanship
Specification Surface treatment
Upper drive rubber roller ¢700mm Covered with wear-resistant rubber
Lower drive rubber roller  ¢700mm Covered with wear-resistant rubber
Front and rear driven belt roller ¢200mm Round grinding chrome plating polishing
Top tension roller ¢120mm Round grinding chrome plating polishing
Upper belt adjustment roller ¢120mm Round grinding chrome plating polishing
D,Main dynamic parameters:
Name Power Voltage Frequency
Main drive motor 70KW 380V 50HZ
E,Main parts brand and origin:
Serial number Name of main parts Brands or place of origin Remarks
01 Main skeleton Tiangang or lai gang production profiles NO.40channel and NO.16 I-beam
02 Drive wallboard HeBei  HanDan Q345
03 Heat board Tiangang or Jigang Q235B container board made
04 Main drive motor Hengshui, Hebei Province 30 KW Frequency motor
05 Cotton webbing ShenYang Cotton webbing thickness:9mm
06 Trap Beijing drain Valve Factory Float
07 Low-voltage electrical appliances Chint Contactor, relay, button
08 Pneumatic Components AirTac or sono  
09 Frequency converter Delta  
10 Bearing C&U  
11 Bearing with seat Zhejiang Fifth Ring  
9,FY-C Electric Slitting creasing machine
A,Technical parameters:
Working width 1800mm  
Design speed 150m/min
Max. speed 150m/min
Mechanical configuration 5 Knife 8 lines  
Min cutting width 160mm
Minimum creasing width 70mm
Cutter wheel positioning accuracy ±0.5mm        
Horizontal movement of the whole machine ±100mm
B,Structural feature:
★ Synchronous motor electric control knife, manual wiring. Precise size.
★ Two kinds of pressure line form: convex to concave, convex to flat, two kinds of pressure line form can be automatically converted. The depth of the press wheel can be automatically controlled by the computer, and the line shape is good and easy to bend.
★ Using thin tungsten steel alloy knife, sharp blade, service life of more than 8 million long meters. Knife sharpening is electric control, automatic knife sharpening or manual knife sharpening, can be edge cutting edge sharpening, improve production efficiency.
★ Imported synchronous belt drive, thin cutter seat and linear bearing support, accurate positioning size, no accumulation error.
★ Scuttling and pressing line are driven by independent variable frequency motor.
C. Main dynamic parameters:
name power Voltage frequency
Row of single pole line servo motor 0.37KW 380V 50HZ
Slitting variable frequency motor  4KW 380V 50HZ
D, Brand and origin of main components:
serial number main item name brand or origin Remark
01 frame Shandong Jinan Steel Q345
02 Solenoid valve, cylinder AirTac Taiwan  
03 bearing  HRB or C&U  
04 Pillow block bearing Zhejiang Fifth Ring  
05 Tungsten Alloy Blades Sichuan Boyan ¢ 260mm _
10,NC-150 NC Spiral knife cutter knives
A,Technical parameters:
Working width 1800mm  
Design speed 150m/min
Economic speed 100-140m/min
Min. cutting length 500mm
Max. cutting length 9999mm
Cutting accuracy ±1mm
Working power 380V  50Hz  30KW
 
  1. Structural feature:
★ Can store 200 groups of orders, change the cutting paper specifications quickly and accurately, without stopping the order, and can achieve computer networking, convenient production management.
★ Tool shaft transmission gear adopts high frequency hardening of precision forged steel material to achieve no backlash transmission, and adopts advanced keyless connection mode to achieve high transmission accuracy.
★ Circular die machine configuration, servo motor direct drive, high die cutting precision, die cutting stick small straight design, low inertia, energy saving and high efficiency, plus color identification system
★ Before and after the paper feed wheel are using the sun wheel press paper, smooth transmission, uniform pressure, not easy to crush the board or cause blockage.
★ This model is energy storage braking (non-energy consumption braking), low energy consumption in the production process, the average power consumption is 1/3 of the ordinary NC cutting machine, saving more than 70% of electricity, to achieve the goal of saving money.
★ Precision adjustable no-backlash gear, to ensure accurate mesh, running balance.
★ Oil bed lubrication is distributed in each gear position for oil supply, lubrication and cooling.
★ Knife roll: high quality precision forged steel, balanced treatment, with good stability.
C,Main dynamic parameters:

Part name
Craftsmanship
Specification Surface treatment Special treatment
Cross cutting the upper and lower knife axis ¢200mm Conditioning Dynamic balance
Front lower conveying roller ¢156mm Round grinding chrome plating polishing Dynamic balance
Rear lower conveyor roller ¢156mm Round grinding chrome plating polishing Dynamic balance
Paper shaft ¢160mm Wrapped silicone Dynamic balance
Output sun gear ¢160mm Polyurethane Intensive
D,Main dynamic parameters:
Name Power Voltage Frequency
Main drive servo motor 22KW   380V 50HZ
Paper feed motor 1.5KW(Frequency adjustment speed) 380V 50HZ
E,Main parts brand and origin:
Serial number Name of main parts Brands or place of origin Remarks
01 Box rack Self-produced HT250
02 Knife roll Tiangang Precision Forging 42CrMo
03 Full AC servo motor Faith 22KW
04 Paper frequency conversion motor Hebei Hengshui Yongshun electric machine factory  
05 Flying shear servo control system Faith  
06 Tightening sleeve XianYang ChaoYue  
07 Bearing with seat Zhejiang Fifth Ring  
08 Low-voltage electrical appliances Chint Contactor, relay, button


11,DM-XLM Carton stacker
A,Technical parameters:
Working width 1800mm  
Design speed 150m/min
Economic speed 120-150m/min
Maximum stacking length 3500mm
Maximum stacking height 150mm
Working power 380V  50Hz  17KW
B,Main performance characteristics:
★ Gantry type stacking. Order change time 5 seconds, can automatically count, automatic cross out, automatic order change.
★ Synchronize with the production management system, order management, centralized management, automatic order change without slowing down.
★ The waste of raw tube change is less than 700mm.
★ Crawler type stacking platform, AC servo control lifting, stacking smooth and neat;
★ When the stacking reaches the set amount, the frequency conversion control automatically and smoothly horizontal paper discharge;
★ Tailgate AC servo control positioning, automatic, fast and accurate adjustment when changing orders;
★ Tailgate can be automatically shifted, suitable for small order stacking;
★ The conveying side is standard with electric conveying frame and double station trolley.
★ Independent sealed control cabinet, electrical equipment in dust-free, environment operation;
★ Color touch screen display, easy to operate.
★ Automatic operation control, improve efficiency, save manpower, reduce the labor intensity of operators;
C,Main parts brand and origin:
Serial number Name of main parts Brands or place of origin Remarks
01 Frame Tiangang Main frame No. 16 channel steel
02 PU Leather belt ShangHai  
03 Frequency converter Taiwan Delta 3.7KW
04 Horizontal reducer ShanDong  
05 Contactor Schneider  
06 Roller shaft Tian Steel seamless steel pipe  
12,ZJ-Glue station system
A,Technical parameters:
The maximum amount of glue made by hand 1 T  
Glue-making method two-step method
Bulk stirring Horizontal stirring
Carrier stirring Vertical mixing
Storage tank capacity 1T
Working power supply 380V  50Hz  5KW
   
   
   
B,Main performance characteristics:
Provide starch adhesive for single side corrugating machine, glue coating machine and other glue equipment. Through the rubber pump pipe. The glue making device is composed of carrier tank, main tank, storage tank, glue pump and glue pump.
Horizontal glue making machine can prepare the main glue and carrier glue at the same time, and mix and stir, large amount of glue. The glue liquid in the storage bucket of the glue room is transported to the storage bucket of each glue equipment by the glue pump to provide the glue liquid for the equipment.
 
C. Parameters of main components
Component name Specification Material power remarks
Horizontal body glue mixer 1200mm×1000mm×900mm Q345 4KW Hebei Hengshui Electric Machine
Carrier mixer ¢800mm×900mm Q345 1.5KW Hebei Hengshui Electric Machine
Single facer machine, glue glue bucket ¢800mm×1000mm Q345    
Glue storage bucket ¢1200mm×1200mm Q345 1.5KW Hebei Hengshui Electric Machine
Low-voltage appliance Schneider     Contactors, relays, buttons
13,Steam System
A. Technical parameters:
1 Steam consumption About 1.2T/h
2 Use a heat source 2t/h
3 Steam pressure 1.25Mpa
4 Maximum temperature inside the pipe 170-200ºC
B. Main performance characteristics:
★ Deliver heating energy for each heat equipment in the production line to maintain the stability of the working temperature.
★ Each unit is designed as an independent small unit steam supply system, saving energy and convenient adjustment.
★ Each group of drain units are equipped with a drain bypass, and the equipment is cooled rapidly when it is stopped.
★ Float trap, with empty device, stainless steel check valve to prevent leakage.
★ The pipe system and the rotating heating parts are flexibly connected with metal hoses to extend the service life of the rotating joint.
★ All organic internal steam pipes are made of seamless steel pipes to ensure the safety of use under normal pressure.
 
C,Main parts brand and origin:
No. Name Brand or origin remarks
01 Swivel joint, metal hose Quanzhou Yujie  
02 Steam trap Peking Float ball type
03 Globe valve, ball valve China Yuanda  
04 Check valve Zhengzhou Yuming  


 

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