Czxy High Speed Fully Automatic Window Patching Machine

• Customization: Available
• Product Type: Box
• Paper Type: Corrugated Board
• Model NO.: 1060
• Printing Type: Flexographic Printing
• Surface Finish: Varnishing
• Coating: Coated
• Feature: Moisture Proof
• Book Cover: Hard Cover
• Binding: Sewing Binding
• Transport Package: Plastic Film, Container.
• Specification: Power: 10.5kw, size: 10*2*2.4M
• Trademark: CZXY-PACK
• Origin: Hebei, China
• HS Code: 8441809000
• Production Capacity: 5sets/Month

Product Description

CZXY 1060 model window patching machine

The 1060 window patching machine is suitable for reinforcing paper products with windows or without windows, such as mobile phone cases, wine boxes, gift boxes, napkin boxes, cosmetic boxes, children's toy boxes, clothing boxes, milk boxes, greeting cards, etc. The suitable card paper ranges from 200 to 500g/square meter. This product realizes the functions of applying glue, attaching films, opening film pieces (optional), and organizing the paper board automatically after die-cutting and before filling the box/crate.

Overall Specifications
I. Dimensions and Weight
Machine Weight: 2750kg
Machine Dimensions: (Length × Width × Height) 5950 × 1860 (3160) × 1688mm
Note: 3160mm is the required width dimension when removing the adhesive roller for cleaning the surface of the adhesive roller.

II. Power Specifications
Main Power Supply: Three-phase four-wire system 380V/400V 50Hz
Control Power Supply: Single-phase 200V/220V AC 24V DC
Power Deviation: ±1Hz  ±10%V
Installation Capacity: 10KW

III Performance Specifications
When operating in single-pass mode:
Maximum paper feed: 1100×720mm
Minimum paper feed: 140×140mm
Maximum chip size: 400×380mm
Minimum chip size: 40×60mm
Film thickness: 0.05 - 0.20mm
Maximum operating speed: 24000s/h / 12000s/h
Adaptable for card paper: 200 - 500g/square meter
Adaptable for corrugated paper: ≤3.0mm
Maximum allowable diameter of film roll: φ500mm  
Paper core diameter: φ76mm

Note:
Whether the maximum working speed can be achieved depends on the type of window material, the thickness of the window material, the degree of deformation and warping of the window material, the complexity of the window paper product, the precision requirements of the window paper product, as well as the professional technical level and proficiency of the operator.

Technical Characteristics and Configuration
1. The entire machine is controlled by low-voltage electrical appliances. It uses an independent transformer (built-in in the machine itself, no additional external one is required), and the components operate absolutely stably and reliably.
2. The entire machine is controlled by a programmable controller (PLC) human-machine interface.
3. Built-in input includes multiple functions, allowing for programming of additional functions at any time. Conversion, operation checks are very convenient.
4. Paper feeding uses a servo system to achieve high-speed, incremental paper feeding that is stable, accurate, and precise.
5. Low-voltage electrical components all use products from Omron and Schneider.
6. The PLC programmable controller, frequency converter, sensors, encoders all use Taiwanese products (high-speed pulses) to ensure high-quality mechanical performance.
7. The servo motor of the main unit uses a well-known brand from abroad - Dongyuan.
8. The human-machine interface uses the Huacon series, which can adapt to most working environments.
9. Transmission belts and chains all use well-known brands from home and abroad. They are stable and durable, providing high-quality guarantees in terms of quality.
10. Bearings all use Japanese NSK and well-known domestic brands.
11. Materials in contact with the paper are all non-toxic products, meeting hygiene and safety standards.
12. The rubber roller motor uses a joint product, with the frequency converter controlled separately.
13. The suction worktable uses an imported system to independently control the lifting of the worktable, achieving no misprinting, no sticking of the holes in the wind chamber, and no glue sticking.
14. The entire machine frame wall panel uses an integrated design structure. During the operation of the entire machine, especially at high-speed operation, there will be no resonance, deformation, or shaking.
15. The length and size of the servo film feeding process can be adjusted, with stable performance, accurate precision, and more convenient operation.
16. The entire machine adopts a unique humanized design. Programmable controller (PLC), photoelectric tracking of the human-machine interface, centralized control for safety alarms, data recording, automatic optimization operation from paper feeding, conveying, gluing, film attaching, film delivery, film breakage, and product sorting.
(1) Paper feeding section: Controlled by an independent servo system to achieve precise and stable working state with point motion and high-speed operation.
(2) Conveying section: The adhesive wheel smoothly transitions the paper feeding, with precise positioning, no scratches or abrasions.
(3) Adhesive application section: Uses an independent deceleration motor, controlled by a frequency converter to synchronize with the main unit, allowing for machine stop without stopping the adhesive, adjustable adhesive volume, adjustable glue amount, and precise adjustment of the glue plate position, with the cleaning of glue able to be pulled out and automatically powered off.
(4) Printing adhesive section: Uses a lightweight roller, reducing operating costs, with a stainless steel surface and a mesh pattern, enabling accurate and convenient plate positioning, left and right adjustment, and 360° adjustment without stopping.
(5) Film attaching section: Uses the principle of the wind source, with adjustable gap between the rollers, combined with the work of the wind chamber, achieving flexibility in meeting the requirements of paper thickness and adhesive adhesion strength (equipped with an independent turbine device).
(6) Film feeding section: Controlled by a servo motor. The combination of rollers for film pressing and transmission, without scratches on the film, convenient adjustment of size, and precise film breakage.
(7) Sorting section: Can transport the film-attached products neatly and smoothly, achieving intermittent pressing.

Electrical Configuration
1. Low-voltage electrical components

	Name	Model	Number	Note
1	Intermediate Relay	MY2N-GSDC24V	6	Nihon Katsuan (Japan Kashun)
2	Circuit breaker	ABS-53B-50AB	1	LS
3	Circuit breaker	BKN3PD10A	1	LS
4	Circuit breaker	BKN3PD16A	5	LS
5	Circuit breaker	BRW2PD10A	2	LS
6	Circuit breaker	BKNP2PD10ABKNIPD6A	1	LS
7	AC contactor	LCI-NO910M5NILCI-N1210M5N	3	Sch neider
8	AC contactor	2CI-E1210	1	Sch neider
9	Momentary button	ZBZBA2C	2	Sch neider
10	Largely-actuated button	2B2BABC	2	Sch neider
11	Main unit button	ZB2-BG2C	1	Sch neider
12	Emergency stop switch	ZBZ-BS54C	3	Sch neider
13	Switching power supply	D-130-24	1	Taiwan Mingwei
14	Cooling fan	FP108EX-S1-B38WAC220V
15	Cooling fan cover
16	Buzzer	TBY-220    220V	1	Tiande
17	Servo transformer	380/220V
18	Speed control knob	Rv24yn-b502	3	Import
19	Photoelectric switch	GTE6-N1212	3	SICK Germany
20	Proximity switch	Q5MC1	3	Om ron

2. Frequency converter, PLC and servo control section:

	Name	Specification and model	Number	Note
1	Frequency converter	MD310T2.2B	1	INOVANCE
2	Frequency converter	MD200T0.75B	1	INOVANCE
3	Servo motor	ISMH3-13C15CD	1	INOVANCE
4	Servo driver	IS620PS5R5I	1	INOVANCE
5	Servo accessory	Power cable 5 meters + encoder cable 5 meters
6	Servo motor	MS1H1-75B30CB	1	INOVANCE
7	Servo driver	IS620PT5R4I	1	INOVANCE
8	Servo accessory	Power cable 5 meters + encoder cable 5 meters
9	Human-machine interface	IT6070T	1	INOVANCE
10	Huacon PLC	H2U-2416MR-XP	1	INOVANCE
11	Planetary reducer	90 - 5	1
12	Sike photoelectric switch	GTE6-N1212	3	Germany
13	German Koberler encoder	2500 lines, differential	1	Germany

 
3. Motor Configuration:

	Name	Model	Number	Note
1	Main motor	VABPI00L-4	1	Shangwei motor
2	Vortex air pump	ZLG510-7AH16	2	Shangwei motor
3	Rubber roller reducer motor	750W	1	INOVANCE
4	Paper collecting motor	750W	1	INOVANCE