Automatic Bottom Folding Gluing with Flexo Printing Slotting Die-Cutting and Auto Bundling Machine

• Customization: Available
• After-sales Service: One Year
• Warranty: One Year
• Specification: 70m× 6m× 2m
• Trademark: CZXY
• Origin: China

Product Description

CZXY-0922 FFG Full automatic 4 colors printing slotting gluing strapping linakge line


I.CZXY-0922 fully automatic high-speed 4 color printing slotting machine
Catalogue
1, Functions and characteristics of the entire machine
2, Paper feeding department
3, Printing Department
4, Slotting part
5, Transmission gear
6, Oil supply device
7, Main technical parameters
8, List of Main Components




.Functions and characteristics of the entire machine
 

• The electrical appliances and computer software of the entire machine are all from internationally renowned brands, with stable and reliable quality; Adopting a human-machine interface and computer order management, it is easy to operate.
• The entire machine's wall panels and important components are treated with aging and tempered to eliminate internal stress in the metal; CNC grinding machines are manufactured using high-precision machining centers for grinding and processing.
• The shaft and rollers of the entire machine are made of high-quality steel, with high-precision computer dynamic balance correction, grinding processing, and hard chromium plating on the surface.
• The transmission gears of the entire machine are all made of 45 # high-quality alloy steel, which has undergone gear shaving processing and has a 6-level accuracy, ensuring high precision in color matching for long-term use.
• The transmission parts (shaft and tooth connections) of the entire machine are all keyless connections (expansion sleeves), eliminating connection gaps and suitable for long-term high-speed operation with high torque.
• The main transmission components of the entire machine are equipped with Harbin bearings, which are easy to maintain and have a longer lifespan.
• The lubrication system of the entire machine adopts spray type automatic lubrication, equipped with a dual oil level balance system, and adopts a double-sided shield design.
• The entire machine has preset adjustment functions, including paper feeding, printing, slotting, die-cutting, automatic reset to zero, and automatic memory reset.
• The working clearance of the entire machine is adjusted using a wrench free quick adjustment, which is fast and convenient to perform.
• The host adopts frequency conversion control, which makes starting and running smoother and more energy-efficient.
• Equipped with a ink shortage alarm device to monitor the working status of the ink supply system in real-time.

 

• Paper feeding department

1. Machine clutch:
1) The electric control machine is equipped with an alarm bell for clutch and continuous ringing during operation to ensure the safety of operators.
2) Pneumatic interlocking device, securely locked, convenient and accurate.
3) The main motor adopts a variable frequency motor and a variable frequency controller, which is energy-saving and starts smoothly. It is equipped with a motor start protection device.
4) Host self-locking function: When the unit is not fully locked, the host cannot start, ensuring the safety of the machine and operators; Under normal operation of the host, the clutch function of the unit is automatically locked to avoid machine and personnel injuries caused by misoperation
2. Leading edge paper feeding system
1) Suction assisted paper feeding, 7.5kw high-pressure centrifugal fan, capable of variable frequency control of air pressure according to the bending degree of the cardboard, ensuring high-speed and accurate transportation of warped cardboard and thin cardboard.
2) The lifting and dropping of paper are pushed by air cylinders, with quick and powerful movements.
3) The side panel is electrically adjusted and adjusted by the computer touch screen (computer set values, automatic adjustment), the front panel is manually synchronized, and the rear gear box is electrically adjusted.
4) Separation paper feeding device, (continuous or separation paper feeding can be selected according to needs)
5) Install a touch screen display that can automatically display the production quantity, production speed, and set the production quantity.
7) The die-cutting section is equipped with an interlocking control switch to achieve emergency stop, stop feeding, or resume feeding (also equipped with a complete machine acceleration and deceleration button)
3. Dust removal device
1) The paper feeding department is equipped with a brush dust removal device and a powerful negative pressure vacuum fan, which can remove a large amount of dust, paper scraps, and other debris on the printed surface of the cardboard, improving the printing quality.
4. Paper feeding roller (double row axis paper feeding)
1) The outer diameter of the upper roller is 155.4mm.
2) 45 # seamless steel pipe, wrapped in wear-resistant rubber, and subjected to computer dynamic balance correction.
3) Lower roller, outer diameter 155.4mm, embossed with hard chromium plating, and subjected to computer dynamic balance correction.
4) Manually adjust the gap dial of the paper feeding roller, with an adjustment range of 0-12mm.
5) The front paper feeding rubber roller (elastic rubber roller) is pneumatic lifting and automatic pressure regulation, which can reduce the strength damage of corrugated cardboard.
5. Snap device
This machine is equipped with a pneumatic leveling device, which makes the horizontal positioning of the cardboard more accurate and avoids waste. (Computer controlled synchronization time)
6. Computer device:
1) The main motor adopts a variable frequency motor, and the frequency converter adopts SINEE, which can save energy and electricity by up to 30%.
2) The fan is controlled by an independent frequency converter and the air pressure is adjustable.
3) The main screen is controlled by PLC and has a human-machine interface.
4) The printing department, slotting department, and die-cutting department are equipped with automatic zero setting devices. (Generally, cartons use automatic zero setting devices, and two test prints can be adjusted to the correct position.)
5) Automatic plate lifting and dropping device, printing Anilox rises and falls in sequence (computer adjustment delay), to avoid multiple dips of printing plate.
6) Equipped with an ink shortage alarm device, it can monitor the working status of the ink supply system in real-time to avoid ink shortage.
7) 7-inch color touch screen controls the paper feeding section, order storage, memory reset, infrared photoelectric counting, and preset order processing quantity.
8) One button split reset function, with high accuracy and improved work efficiency after the unit is split and combined.

,Printing department


1. Printing roller:
1) Outer diameter: 292mm (including plate outer diameter: 304mm).
2) Steel pipe surface grinding, hard chromium plating. Mark reference lines in the horizontal and circumferential directions of the roller body for easy plate alignment.
3) Perform computer dynamic balance correction and ensure smooth operation.
4) Clutch type plate rolling shaft.
5) Full version hanging plate slot, suitable for 9mm-10mm hanging plate strips.
6) Loading and unloading the printing plate, with a foot switch electrically controlled for forward and reverse rotation.
2. Printing pressure roller:
1) Outer diameter is 198mm. Steel pipe surface grinding, hard chromium plating
2) Adopting high-quality seamless tube precision processing, computer dynamic balance correction, and smooth operation.
3) Manually adjust the gap dial of the printing roller, with an adjustment range of 0-12mm.
3. Paper feeding upper and lower rollers:
1) Upper roller, outer diameter 99mm thick walled steel pipe, equipped with two paper feeding wheels (self-locking type, no need for loose screws, easy adjustment).
2) Lower roller, outer diameter 155.4mm thick walled steel pipe, surface ground, hard chrome plated.
3) Manually adjust the gap dial of the paper feeding roller, with an adjustment range of 0-12mm.
4. Metal Anilox:
1) Outer diameter is 198mm (number of wires: 180-250, number of wires optional) steel pipe surface grinding, pressing mesh pattern, hard chromium plating. Perform computer dynamic balance correction, ensure smooth operation, consistent dots, and even ink application.
2) The Anilox is equipped with a wedge type overrunning clutch, which is convenient and quick for ink spreading and washing. Pneumatic Anilox automatic lifting device and idling device.
3) Manual adjustment of the mesh gap dial.
4. Rubber roller:
1. Outer diameter 187mm.
2. The surface of the steel pipe is wrapped with wear-resistant rubber and subjected to computer dynamic balance correction.
3. The rubber roller is specially ground for medium height and good ink transfer effect. Rubber hardness is 65-70
5. Phase adjustment mechanism:
1) Planetary gear construction.
2) Printing phase adjustment phase meter display adjustment (both running and stopping can be adjusted).
6. Ink supply system
1) Pneumatic diaphragm pump, stable ink supply, convenient and fast operation and maintenance.
2) Ink filter screen, filtering impurities.
3) Circulating pneumatic inking
7. Printing phase fixing device:
1) Cylinder type brake device.
2) When the machine is adjusted for phase separation, the brake mechanism restricts the machine's operation and maintains the fixed point of the original gear position.

.Die cutting department

1. Knife mold roller (lower roller)
1) Outer diameter is 251mm. (excluding knife molds)
2) Cast steel material, surface ground, hard chrome plated.
3) Computer dynamic balance correction increases operational stability.
4) The distance between the fixing screw holes of the knife mold is 100 * 100mm.
5) The applicable blade height is 25.4mm.
6) The die-cutting thickness is 16-18mm (for three-layer boards) and 13-15mm (for five-layer boards).
2. Rubber cushion roller (upper roller)
1) The outer wall is 294.5mm(no include rubber pad.
2) Cast steel material, surface ground, hard chrome plated.
3) Computer dynamic balance correction increases operational stability.
4) Manually adjust the gap with the knife mold roller.
5) The thickness of the rubber pad is 8mm, and the width is 250mm.
3. Horizontal movement and repair device:
1) Mechanical horizontal 40mm, mobile device, automatic compensation of linear speed for die-cutting uniform weighing machine, which can make die-cutting rubber pads wear evenly and extend their service life.
2) The repair adopts an electric repair device to improve the reuse rate of the rubber pad, which can be repaired 3-4 times.
3) The pneumatic automatic separation device of the die-cutting roller reduces the wear of the rubber pad, thereby improving its service life.




.Drive gear:










1) The main transmission gear is made of 45 # high-quality alloy steel and undergoes gear shaving processing
2) Gears with six levels of accuracy, smooth operation, low noise, hardness HRC55-60, long service life, and low wear can ensure long-term printing color accuracy remains unchanged.
3) The gears of the whole machine are locked with keyless connecting rings, and there is no gap between them to ensure the precision of coloring.

,Oil supply device:
1) Mechanical oil pump (dual oil pump supply cycle)
2) Circulating oil supply, with even gear oil application and balanced oil level in each group.
3) The lubrication adopts a closed spray lubrication system to ensure transmission accuracy and lifespan







,Main technical parameters

CZXY-1224 fully automatic 2 color printing slotting machine
Maximum mechanical speed(pc/min)	200
Maximum Paper Feed Size(mm)	1200×2500
Maximum printing size(mm)	1200×2400
Interlayer feed size(mm)	1300×2500
Minimum Paper Feed Height(mm)	350(Low speed, full version)
Standard printing thickness(mm)	7.2
Suitable for cardboard thickness(mm)	2 - 11
Main motor power(kw)	22
Total power of the unit(kw)	45(Determined based on the number of units)

CZXY-2800  High speed gluing box linkage line




The design and manufacturing of SYFC-2800 automatic gluing machine for cardboard boxes comply with printing, slotting, folding, bonding, and stacking. It has the functions of carrying, applying glue, folding, and forming several layers automatically. Adopting PLC control, touch screen operation, and pre storage and management of orders. Its high-speed production capacity, rapidly changing orders, and good stability can meet the shorter and shorter delivery cycle requirements of our cardboard customers
Local features:
1. This machine adopts the design concept of Korean Qinglong Company, using three sets of wall panels to fix the folding arm, achieving stable and non vibrating folding arm.
2. The folding belt adopts a variable frequency motor for independent power, and each group of belts is driven by a separate motor, which can extend the service life of the belt and reduce the tension of the belt.
3. This machine uses vacuum adsorption to transport cardboard, ensuring the stability and correction function of the cardboard during operation.
4. Install three line pressing devices on the folding section to compensate for the drawbacks of inaccurate line pressing in the printing machine and solve the scissors difference in the pasting box.
5. The paste head is glued on a roller.
6. The computer has functions such as automatic order replacement and automatic order storage.
7. The discharge part adopts a hook type discharge.
8. The printing department and the box pasting department can achieve differential linkage, input the total width of the cardboard, and the box pasting belt can automatically track, achieving a minimum direct distance of 5-10cm between the cardboard and the cardboard to reduce the speed of the belt, improve the speed of the box pasting, and reduce unnecessary belt wear.
9. The paper receiving department takes two photos to align and organize the cardboard boxes, increasing the forming effect.
Main models and specifications:
Machine speed: 250 sheets/minute (standard box)
Maximum paper size: 2500x1200mm
Minimum paper size: 650x300mm (including inner side)
Applicable paper: 3 layers and 5 layers smaller than 9mm
Workflow diagram




2. Introduction to the functions of the box sticking machine
(1) Gluing Department: The gluing department adopts a roller type gluing system, which can track the automatic speed changes of the machine. When the machine stops, the gluing department automatically rotates at a uniform speed to prevent glue from flowing out. The amount of glue can be adjusted according to needs, simple and fast
(2) Whole machine linkage: The folding belt is adjusted and controlled separately, and the speed of each belt can be adjusted arbitrarily. The size of the scissor mouth is controlled according to standards. The linking printing department can track the automatic acceleration or deceleration of the ink printing machine, making adjustments convenient and practical.
(3) The folding cardboard is adjusted by a belt and rubber wheels, making it easy to adjust the angle of the folding cardboard.
(4) The pre pressing part has three wire pressing devices, which can improve the wire pressing quality of the cardboard and ensure the forming effect of the cardboard box. The thickness of the cardboard can be adjusted between 1 and 12mm
(5) Stacking and counting of cardboard
The stacking of cardboard adopts a mechanical insertion method to stack the height of the cardboard.
Special color recognition sensors control counting, ensuring accurate and accurate counting of each package
The number of cardboard boxes counted by the counter (sensor) can be freely set on the touch screen.

3. Instructions
Technical data according to the slotting specifications for flexographic printing







 

Maximum speed	250(standard box)
Maximum stacking height(mm)	350
Minimum stacking height(mm)	80
Maximum number of sheets in a pile (sheets)	30
Minimum number of sheets in a pile (sheets)	15
Maximum paper size (mm)	1200x2500
Minimum Paper Size (mm)	650x300
Total length (M)	11.5
Corrugation type	A,B,C,E,A+B,B+C,B+E

Automatic baler unit



.Main Introduction
The automatic baler is an indispensable high-efficiency product after printing in the packaging factory. This product is composed of three modules: paper feeding and finishing department, packaging department and receiving department. It combines traditional mechanical manufacturing with electrical automation to realize easy operation, second order change, maintenance-free.
.Technical Parameters

 

Model	1200A(mm)
Max Bundling Size	A1400×B1200×D300
Min Bundling Size	A400×B300×D50
Minimum spacing	C 300
Bundling Speed	28#
Speed	18-22(±2)
Air Perssure	0.8Mpa
Voltage	380V Three-phase five-wire system
Power	4.5Kw
Dimension	3855×2800×2100
Weight	1700Kg

. Performance Characteristics
Packing Head


Lubrication Department


Electrical Appliances Department


The electrical department adopts four groups of servo devices, and the automatic control of electrical appliances is combined with machinery, which can greatly improve the accuracy and logic of mechanical action, reduce some mechanical parts, and thus reduce the failure rate due to mechanical wear. Electrical programs can be operated remotely, and remote wireless transmission can be achieved for future product upgrades and customized programs for customer needs.
.Appliance Detail Configuration:

Name	Quantity	Brand
Programmable logic controller PLC	1	Delta
Servo motor	4	Delta
Servo controller	4	Delta
Touch screen	1	Delta
Dc power supply	2	Delta
Machine button	8	Schneider
Cylinder and solenoid valve	24	Airtac