CZXY Aluminum Gold Foil Printer Printing Machine Automatic Digital Hot Foil Stamping Machine for Paper
the whole machine introduction
Characteristic description:
BY-1080RF Automatic hot embossing hot stamping die cutting machine
Sheet feeder
The pre-stacking paper mechanism and the main and secondary paper feeding devices realize continuous paper feeding without stopping.
Four suction and five feed nine suction nozzle to the paper head, suction paper strong, stable feed paper, suction nozzle can adjust the suction paper height, Angle and suction paper air volume with the changing condition of the paper, to achieve both thickness and thickness, accurate and stable paper feed.
At the position of the paper feed head, the paper feed ultra-high device is provided to effectively protect the paper feed head.
The side of the paper feeder is provided with a stop gauge adjusting hand wheel, which is convenient to determine the position of the paper pile.
The paper pile is automatically lifted with the height of the paper, which facilitates automatic paper feeding.
Double sheet detection controller, effectively control double sheet, reduce waste.
The upper and lower limit switches are arranged on the inside of the wall panel to ensure that the paper pile automatically stops at the highest and lowest positions.
Paper feed
Special paper conveyor belt, stainless steel conveyor board with high wear-resistant paper rubber wheel, can easily adjust the pressure of the rubber wheel and wool wheel, and then change the pressure with the belt, so as to ensure the stability of the paper. Using lift type paper feed frame, easy to operate. The paper feed table is provided with a paper in place time adjustment hand wheel to fine tune the paper feeding time to match the time of the die cutting part. Four optical fiber detection switches are used in the front position, which has high sensitivity and can check the paper in place accuracy to avoid waste products. It is equipped with left and right side gauges, and has two functions of pushing and pulling, and its conversion is convenient and fast. The position and pressure of the side gauge can be adjusted to suit the side positioning of different sizes and thicknesses of paper. And equipped with optical fiber detection switch, always detect the accuracy of the paper in place.
Hot embossing, hot stamping, die cutting
Three heating temperature zones are added to the die cutting platform, and the temperature of each temperature zone can be adjusted separately, and the heating temperature is uniform. It is used for hot pressing process such as hot embossing, hot embossing, hot indentation and hot stamping.
And can be installed according to customer requirements delay pressure holding setting hot embossing function, the pressing time can be arbitrarily set on the contact display screen, embossing more solid, deep embossing effect is better.
The machine adopts modular production, the hot stamping part is in the upper part of the wall plate of the die-cutting machine, does not affect the main structure of the embossing machine, and adopts the horizontal and vertical bidirectional four-axis foil, in the paper feeding part is equipped with two groups of foil device, in the paper receiving part is equipped with two groups of constantly moving foil receiving mechanism, so that the foil change is simple and convenient, because the foil direction of the electrochemical aluminum and the paper travel direction are one.
And equipped with 12KG pressure air compressor blowing wind, paper aluminum foil is easy to separate, especially suitable for large plate hot stamping process, the main rotation using a large modulus worm wheel, worm transmission, crankshaft unique from the inside out of the oil system, so that the pendulum rod, connecting rod, bearing shell lubrication more full life long, at high speed can also maintain stable operation. 230ºC large motion Angle intermittent mechanism to ensure the machine high-speed running smoothly. Hot pressing plate adopts high flatness industrial aluminum plate material, simple and cheap. Hot pressing plate and die cutting tool mold frame can be replaced, so as to achieve the conversion of pressure function and die cutting function. The fast clamping device of the die cutting plate frame is suitable for the convenient installation of the knife template of different sizes, and has the precise pneumatic lock plate positioning structure, which is easy to lock and loosen. By using two drawing brackets to pull out and push in, the hot pressing plate or die cutting knife template frame is turned over, so as to realize the purpose of free plate change and adjustment. The lifting pressure adopts electric digital display, it is easy to adjust the pressure on the human-machine interface contact screen, and the position and pressure of the die-cutting platform are accurate. Ivis high precision and high strength tooth chain transmission chain, pre-stretched one-to-one pairing, to ensure the accuracy of each set of tooth chain. Adopt high strength aluminum alloy tooth row, hold paper smoothly, effectively prevent tooth row flutter. An adjustable device is added to the front and back positioning of the tooth row, and an error fine-tuning compensation structure is added to the left and right link block of the tooth row, and the tooth positioning accuracy can be fine-tuned to compensate for the wear error of the main chain or the machine parts. The thickness of the left and right die-cut main wall panel reaches 120MM and is made of heat-resistant steel to avoid breakage.
Key components such as upper platform, moving platform and bottom platform bearing die cutting pressure are cast with high pressure and high strength ductile iron at high temperature as a whole, and are subjected to long-term stress tempering and aging treatment, which can ensure no deformation and stable pressure during high pressure die cutting. The die-cutting platform can be fine-tuned with one foot to compensate the pressure after the machine wears out.
The electrical detection and positioning system effectively realizes the repositioning of the two directions of the front and side gauges of the paper, making its position more accurate and the die-cutting precision higher. Steel plate selection of high hardness, high elasticity of high manganese alloy spring steel material, durable. Pneumatic lock plate positioning device, effectively ensure the accurate positioning of die cutting steel plate. The external circulating lubricating oil air conditioning constant temperature cooling system can ensure the lubrication effect of the internal joints of the main drive. Forced self-lubricating system, to ensure that the main drive internal oil supply is normal, no oil automatic shutdown. Timing lubrication system automatically controls each lubrication point for timing quantitative oil injection lubrication.
Delivery section
Automatic paper receiving is realized. Pneumatic paper sampling, convenient and fast detection.
The paper receiving grid ensures continuous paper receiving without stopping. When the paper pile reaches a certain height, the paper receiving grid is inserted into the paper pile to complete the paper receiving.
Side paper, after paper device, paper receiving brush and paper receiving and turning device to avoid paper shaking and loose plate, the position of each device can be adjusted to be suitable for different plate processing.
A segmented adjustable brush is used to stabilize the finished product of the receiving section.
Electrical appliances department
The three heating temperature zones use three temperature controllers to control the temperature of each zone separately, and the heating temperature is uniform.
The electrical system adopts PLC computer program controller, man-machine interface touch screen and other advanced control systems.
The operation surface and the receiving surface are respectively equipped with the man-machine interface display screen to monitor the running state of the machine from time to time, and to monitor the input and output points of the computer program controller and various faults. The man-machine interface touch screen is installed in the two places to make troubleshooting and operation very convenient.
The main motor adopts enhanced heavy-duty inverter control, stepless speed regulation, stable operation and energy saving.
The main drive adopts pneumatic clutch, hot pressing plate, die cutting plate, plate frame to achieve pneumatic lock plate, paper receiving pneumatic sampling, safe and reliable.
Multiple photoelectric detection switches are installed in each part of paper feeding, die-cutting and receiving, which effectively ensures the safety and smooth progress of the whole process.
LED indicator lights show different working states of the machine, with the alarm device to remind others to pay attention to safety.
There are operation button plates in the paper feeding part, operating surface, driving surface, receiving part, etc., to realize the control of different parts of the machine.
The main features of the machine
The working speed of paper jam is up to 7500 times/hour, and the die-cutting accuracy is within ±0.1mm. The working speed of corrugated paper is 6000 times/hour, and the die-cutting accuracy is within ±0.10mm.
Three heating temperature zones are added to the die cutting platform, and the temperature of each temperature zone can be adjusted separately, and the heating temperature is uniform. It is used for hot pressing process such as hot embossing, hot embossing and hot indentation.
Four suction and five feed nine suction nozzle to the paper head, suction paper strong, stable feed paper, suction nozzle can adjust the suction paper height, Angle and suction paper air volume with the changing condition of the paper, to achieve thickness, accurate and stable paper feed.
The pre-stacking paper and the main and secondary paper feeding mechanism realize continuous paper feeding without stopping.
PLC computer program control, and in the operation surface, the paper receiving surface of the two are equipped with a man-machine interface display to monitor the running state of the machine in real time, and the input and output points of the computer program controller and various faults for dynamic monitoring, in these two places equipped with a man-machine interface touch screen for troubleshooting and operation is very convenient.
Four optical fiber detection switches are used in the front specified position to detect the accuracy of the front gauge and check the paper in place to avoid waste products.
The side positioning adopts pull and push gauge dual use design, can adjust the interchangeable pull and push position to adapt to the die cutting of cardboard and corrugated paper, and has the optical fiber detection paper in place accuracy.
The high precision ternary CAM indexing and intermittent mechanism with the motion Angle of 230ºC makes the tooth row run more smoothly.
Imported pneumatic clutch, frequency modulation motor, smooth braking.
Hot pressing plate, knife mold frame, die cutting steel plate with lock plate positioning, accurate precision, easy to operate.
Hot pressing plate and die cutting tool mold frame can be replaced with each other, so as to achieve the conversion of hot pressing function and die cutting function.
The lifting pressure adopts electric digital display, it is easy to adjust the pressure on the touch screen of the man-machine interface, and the position and pressure of the die-cutting platform are accurate.
British Ivis high precision high strength tooth chain rotation, pre-stretched one-to-one pairing, to ensure that each set of tooth chain precision.
Adopt high strength aluminum alloy tooth row, hold paper smoothly, effectively prevent tooth row flutter. An adjustable device is added to the front and back positioning of the tooth row, and an error fine-tuning compensation structure is added to the left and right link block of the tooth row, and the tooth positioning accuracy can be fine-tuned to compensate for the wear error of the main chain or the machine parts.
The main wall panel of the left and right die cutting is made of 110MM heat-resistant CR steel, which avoids fracture, upper platform, moving platform, bottom platform and other key components bearing die cutting pressure. It is cast with high-pressure high-strength ball 500-5QT graphite cast iron at high temperature as a whole, and is subjected to long-term stress tempering and aging treatment, which can ensure no deformation and stable pressure during high pressure die cutting.
The main rotation is connected in the form of large modulus worm gear, worm drive, crankshaft and connecting rod to reduce the movement clearance, so that the machine can maintain stable operation at high speed.
The external circulating lubricating oil air conditioning constant temperature cooling system can ensure the lubrication effect of the internal joints of the main drive. Self-lubricating system, to ensure that the main drive internal oil supply is normal, no oil automatic stop. Timing lubrication system automatically controls each lubrication point for timing quantitative oil injection lubrication.
Pneumatic sampling for receiving paper is used for quick and convenient inspection.
The machine adopts modular production, the hot stamping part is in the upper part of the wall plate of the die-cutting machine, does not affect the main structure of the embossing machine, and adopts two axes longitudinal foil, two groups of foil placement devices are installed in the paper feeding part, and two groups of constantly moving foil collection mechanisms are installed in the paper receiving part, so that the foil change is simple, convenient and fast.
Technical parameter
(1) Maximum paper feed size: 1080×780mm
(2) Minimum paper feed size: 400×370mm
(3) Maximum die cutting size: 1070×770mm
(4) Maximum working pressure: 750T
(5) Maximum working speed: 7500 times/hour
(6) Paper thickness can be processed: cardboard 0.1-3mm
Corrugated paper < 4mm
(7) Total power: 29.5KW+18KW
(8) Machine weight: 21.5T
(9) Overall size: 5450*2300*2800mm(complete machine)
(10) Main motor power: 15KW
(11) Maximum bronzing size: longitudinal: 1070×770mm horizontal: 1070×680mm
(12) Set temperature: 0-199ºC
(13). Maximum diameter of electrolytic aluminum: 100mm 1" core
(14) Longitudinal maximum feeding length: 700mm
Maximum transverse feeding length: 700mm
(15) Number of heating zones: 3
(16) The number of aluminum foil conveying shafts: horizontal: 2 vertical: 2
| nember |
name |
model |
manufacturer |
remark |
| 1 |
Worm gear |
ZQAL9-4 |
Made in China |
Match grinding |
| 2 |
Crank shaft |
40Cr |
Made in China |
High frequency hardening |
| 3 |
worm |
41Cr |
Made in China |
Tempering, high frequency |
| 4 |
platform |
QT50-5 |
Made in China |
Resin sand casting |
| 5 |
Plate frame |
Quick plate lock |
Made in China |
|
| 6 |
Steel plates |
65Mn |
shanghai |
Hardness:HRC45-50 |
| 7 |
Paper teeth row |
aero-duralumin |
Made in China |
|
| 8 |
Tooth chain |
|
Germany |
|
| 9 |
Intermittent mechanism |
250 |
Taiwan |
|
| 10 |
Intermittent mechanism |
304-9 |
Italy |
|
| 11 |
Frequency changer |
Huichuan |
shanhai |
|
| 12 |
Programmable controller |
|
Om ron |
|
| 13 |
Whole machine servo motor |
Huichuan |
shanghai |
8 sets |
| 14 |
Man-machine interface |
Velen |
Taiwan |
|
| 15 |
Main motor |
18.5KW |
|
|
| 16 |
Bolt track bearing |
JMC |
Korea |
|
| 17 |
Solenoid valve |
AIRTAC |
Taiwan |
|
| 18 |
Button |
|
Sch neider |
|
| 19 |
relay |
|
Omron |
|
| 20 |
contactor |
|
Sch neider |
|
| 21 |
Photoelectric switch |
|
Om ron |
|
| 22 |
Travel switch |
|
Taiwan |
|
| 22 |
Air cylinder |
|
shanghai |
|
| 24 |
Pregauge fiber |
PANASONIC |
|
|
| 25 |
External oil-cooled air conditioner |
Specially designed high precision Feida head |
Made in China |
|
| 26 |
Sliding block |
ZQCSN6-6-3 |
Germany |
|
| 27 |
Feed end |
|
Made in China |
|
| 28 |
Worm gear bearing |
NSK |
japan |
|
| 29 |
cantilever |
Precision rotary bearing |
Made in China |
|
| 30 |
Reduction gear |
|
Made in China |
|
| 31 |
Three-position switch |
LS |
Korea |
|
| 32 |
Chain guide plate |
te flon |
Made in China |
|
| 33 |
Push gauge |
Special push-pull one |
Made in China |
|
| 34 |
bolt |
Electroplated half round head 12.9 grade |
Taiwan |
|
| 35 |
Air pump |
80³ |
Taiwan |
|
| 36 |
Swivel joint |
SMC |
shanghai |
|
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