Main technical specifications of industrial composite cardboard production line
1. Design speed: 120m/min Working speed: 50-90m/min 2. Working width: 2000mm 3. Suitable for paper use: 80g~650g of various high and medium grade web papers Heating method: electric heating 4. Production line length: approximately 66 meters (specific length shall be based on the foundation drawings) 5. The equipment covers an area of 70m × 6m × 4.5m (length × wide × High) 6. Equipment flow direction: Determine whether the control side is left or right based on the user's factory building. Note: Customer provided parts 1. Connect the power supply and wires to the operation cabinet and circuit pipelines. 2. Air source, air pipe, and pneumatic pipeline. 3. Water source, water supply pipeline, and water bucket. Air pump and pneumatic pipeline. 4. Civil engineering for water, electricity, and gas foundation plane installation. 5. Test paper, corn (potato) starch, industrial caustic soda, borax and other materials. 6. Equipment oil, lubricating oil, hydraulic oil, lubricating grease, and high-temperature lubricating grease. 7. Catering and accommodation for installation and commissioning personnel. And provide installation workers to cooperate with the installation. SYZ hydraulic shaftless mill roll stand 4 sets Technical Parameter *The action mode of the original paper holder: hydraulic tightening, lifting, and left and right lateral movement, achieving separate operation. There are operation buttons on each support arm. Oil the slide separately. *Paper width: maximum 2000mm minimum 800mm *Paper clamping diameter: maximum φ 1500mm minimum φ 350mm *Maximum load on one side: maximum 2000kg *Air source working pressure (MPa): 0.35-0.55MPa Structural characteristics *The symmetrical structure can install two bundles of original paper at the same time for non-stop paper changing operations. *Adopting pneumatic hydraulic drive, it can complete the lifting, clamping, loosening, and moving alignment of the raw paper. *Lifting hydraulic cylinder with a diameter of 100 and moving hydraulic cylinder; Diameter 80, hydraulic station motor brand power; 3,7KW; Yicheng, work pressure; 0.3-0.6MPa *Electrical users provide the main air source. The wiring of the machine body's air control box, air pipe, operation button, and hydraulic station is connected before leaving the factory, and the main power supply is taken from the on-site variable frequency power cabinet. *The paper clip head adopts a natural large chuck suitable for various sizes. *The brake adopts pneumatic brakes to rotate smoothly and uniformly, reducing paper waste.
Main purchased parts, raw materials, and origin *Support spindle; 45 steel. Diameter; two hundred and forty *Clamp arm made of cast iron HT200 Origin: Jinan Steel The wall panels on both sides are welded with steel plates. Origin: Hebei Paper rail and trolley Structural characteristics *The main function of this device is to transport the raw paper to the working principle of the support arm. *Push the original paper into place, lightweight and flexible. Each bracket is equipped with 2 sets of small cars, and each paper loading car has a length of 5 meters *The entire track is buried underground, and the main frame is welded with 14 channel steel produced by Tangshan Iron and Steel Group and Jinan Iron and Steel Group, which is sturdy and durable Raw materials and purchased parts *Track and trolley materials: profiles produced by Tangshan Iron and Steel Group and Jinan Iron and Steel Group *The bearings adopt Harbin universal bearings. Overpass conveyor device 1 set Technical parameter *The diameter of the guide shaft of the guide roller device is 86mm, the wall thickness is 12mm, and the face width is 2100mm. The chrome finish is made according to the standard. Structural characteristics *The function of the overhead conveyor is to smoothly and accurately transport the raw paper pages to the automatic edge alignment machine. *The device consists of a walking platform device, a guardrail device, a guide roller device, a paper receiving device, a rack device, etc. *Bridge column 160 # I-beam (national standard beam 160 # channel steel (national standard)). Second floor crossbeam 120 # channel steel (national standard) *Provide walkways, guardrails, and one side ladder on both sides and front and rear of the rack. The walking board is a 3MM patterned plate. Angle iron 50 x 50MM. Railing tube is 1.0 inch. *The surface of each roller is precision ground and plated with hard chromium, which is smooth and durable. Main purchased parts, raw materials, and origin *Track and trolley materials: profiles produced by Tangshan Iron and Steel Group and Jinan Iron and Steel Group *Bearings made by Harbin, Wawa, and Luoyang
2000 type automatic paper splicer (produced in Guangdong) Combined with automatic tension control of the original paper holder, it can receive paper at high speed and has a high success rate. No paper tail splicing, reducing the loss of the original paper (the overlapping part of the original paper is only about 40mm wide as the tape). When the paper receiving truck is moved out, it automatically turns out, making it easy to load paper, and there is no error in fully automatic tension control for paper receiving. All adopt PLC automatic control, with accurate action, few faults, and convenient maintenance. When the buffer wheel pulls the paper for the first time, it automatically aligns and is easy to pull the paper. The superiority of the machine is that the high-speed paper receiving machine controlled by the cylinder will not experience the phenomenon of broken tiles and bubbles controlled by ordinary motors in the moment of paper receiving. The maximum paper receiving speed is 100 meters per minute.
Technical parameter 1. Maximum working width: 2000mm 2. Operating direction: left or right 3. Maximum mechanical speed: 100m/min 4. Running speed: 0-250m/min 5. Pressure: 6bpa 6. Single unit weight: maximum 2300Kg Roller diameter parameters: 1. Upper guide shaft: ¢137mm 2. Lower guide shaft: ¢150mm 3. Buffer roller guide roller 1: ¢126mm 4. Buffer roller guide roller 2: ¢137mm 5. Paper clamping roller: ¢99mm 6. Paper supporting roller:¢99mm 4-layer automatic edge alignment machine 1set Technical parameter *The guide roller adopts a diameter of 124mm, a wall thickness of 12mm, and a roller surface width of 2100mm, which is plated with hard chromium *The deviation correction roller has a diameter of 104mm, a wall thickness of 12mm, a surface width of 2100mm, and a hard chromium plating Equipment characteristics *Adopting Chongqing Dongdeng brand brushless motor deviation correction system, it is durable and has good correction effect, with a motor power of 150W *The edge alignment machine consists of 4 layers, each layer of organic frame, guide roller, correction roller, and correction actuator *The surface of each roller is precision ground and plated with hard chromium, which is smooth and durable. *The brushless stroke motor controls automatic edge alignment, alignment, and automatic calibration of the bracket. Improved the efficiency of the entire machine and made it easy to operate. The accuracy of the alignment is ± 1mm, and the speed of the alignment does not exceed 2-3 meters. *The deviation correction system adopts high-performance microcomputer central processing unit and large-scale integrated circuit, advanced fuzzy algorithm, combined with precision ball screw and brushless servo motor to form a high-performance deviation correction guidance system. Raw materials and purchased parts *Material of wall panels on both sides: 20 # square tube Origin: Hebei *Material of guide roller: 20 # steel Origin: Baogang
Quadruple preheating machine 1set
Technical parameters Preheating roller diameter: Ø 600mm Paper guide roller diameter: Ø 124mm Structural characteristics *The surface of each roller is treated with precision grinding and chrome plating (1.5 threads), which is smooth and durable. *Chromium plating treatment for preheating roller guide roller. *The heating device is electric heating, with 8 1kw stainless steel heating pipes for each roller. *The preheating roller is equipped with a braking device, and the brake disc is a car brake disc. The tension of the paper can be adjusted. Raw materials and purchased parts *Material of wall panels on both sides: 20 # steel plate Origin: Hebei *Material of guide roller: 20 # steel Origin: Baogang Preheating roller material: 20G steel, wall thickness 25mm, origin: Jinan Steel
One three-layer gluing machine 1set Main part *The function is to evenly coat the surface of the adjusted base paper with glue to meet the required requirements. *Glue roller: Ø 320mm seamless steel pipe, 45 #, with one side wall thickness; 25MM. The surface is specially patterned and treated with hard chrome plating *Uniform rubber roller: Ø 320mm 45 # seamless steel pipe with one side wall thickness; 22MM. Surface adhesive treatment (the thickness of one side of the adhesive is 15mm, and the hardness is 80-85. The adhesive material is EPDM rubber, which has high acid and alkali resistance, making the rubber roller less prone to deformation and long service life. The material of the adhesive box is stainless steel welding. The disassembly of the adhesive box is convenient. The screen text is engraved with 25-30 mesh. *After the surface of the glue roller is quenched and tempered, the inner hole is processed, and the dynamic balance surface is finely ground and engraved with concave mesh patterns, resulting in uniform glue application and low glue consumption. *The rotation of the uniform glue roller is controlled by a frequency converter motor and a frequency converter, which ensures that the linear speed of the glue roller is synchronized with the compactor and can operate independently. Ensure that the adhesive roller rotates at a constant speed and does not shake at low speeds. *Electric digital display adjusts the amount of glue on the roller surface and the motor power; 0.18KW with encoder, adopts pneumatic paper pressing structure, and the gap is adjusted electrically. *The automatic liquid level glue supply should be the amount of glue in the glue tray. Can effectively control the amount of glue applied, avoid glue precipitation, ensure good glue quality and save glue. The glue pump is a motor gear pump. *The upper and lower 3 layers are driven by independent variable frequency motors for power; There are a total of 3 sets of 3KW. The cooling fan adopts a 3-phase 380V Raw materials and purchased parts *Material of guide roller: 20 # steel Origin: Baogang *Wall panels and base materials on both sides: Steel plate thickness 30MM Origin: Jinan Iron and Steel Group Co., Ltd
Adhesive machine 1set Equipment characteristics *This unit is driven by 3 sets of 240mm diameter roller chains with a length of 3 meters. *The feed roller is 124mm and lifted The shaft can be adjusted up and down, and the shaft body is engraved with spiral grooves to ensure that the cardboard enters the compaction process without any deformation. *The pneumatic lifting cylinder of the pressure roller is 80X25mm
Compactor 1 set Technical parameters *Rubber roller diameter 500mm, wall thickness 30mm, adhesive hanging 15mm, roller surface width 2100mm Steel roller diameter 500mm, wall thickness 30mm, roller surface width 2100mm Equipment characteristics *This machine is a device for gluing coated paper sheets together, and its pressure can be adjusted appropriately according to the type of paper and relevant conditions. The function is to tightly bond the 2-4 layers of adhesive coated base paper together through a pressure device. *This unit is composed of upper rubber roller and lower steel roller, pressure device, transmission device, and feed shaft, frame, etc *The paper feeding roller is 124mm and can be adjusted up and down from the shaft. The shaft body is engraved with spiral grooves to ensure that the cardboard enters and compacts without any deformation. *The thickness of one side of the hanging glue is 15mm, and the hardness is 80-85. The hanging glue material is made of nitrile rubber, which has high acid and alkali resistance, making the rubber roller less prone to deformation and long service life. The transmission device motor is one 7.5KW variable frequency reduction motor. The pressure roller is cantilever type with a 100 * 25 cylinder, operated by buttons on the operating platform, equipped with a pressure reducing valve and pressure gauge. Raw materials and purchased parts *Material of wall panels on both sides: 20 # steel 20MM thick Origin: Hebei *Material of guide roller: 20 # steel Origin: Baogang
Heating and cooling shaping device Technical parameters: *Hot roll diameter 240mm, wall thickness 16mm, roll surface width 2100mm (plated with hard chromium) *Cold roll diameter 240mm, wall thickness 16mm, roll surface width 2100mm (plated with hard chromium) Equipment features: Heating method is electric heating Heating part: 12 sets with a roller diameter of 240 and a wall thickness of 16mm. 11 sets of 22 electric coil tubes. The 12 meter frame channel steel is welded and assembled with 300 # national standard channel steel. *Cooling roller: The diameter of the roller is 240mm, with a wall thickness of 12mm and 8 groups of 8m. The large frame channel steel is welded and assembled with 300 # national standard channel steel. *Each group of pressure roller pneumatic lifting is equipped with a pressure gauge and pressure reducing valve for independent control of pressure, which can adjust the pressure to adapt to various quality paper bonding. The hot pressing roller cylinder 80 * 25 and the cooling roller cylinder 80 * 25 are lifted and lowered separately through manual valves. *The cooling department is equipped with a fan device, and the cooling fan is controlled on-site by 8 sets of up and down blowing cardboard. The additional heated cardboard quickly cools down, and the pressure roller design can fully lift and lower, making it convenient for paper feeding. Traction slitting machine 1set Structural characteristics of the traction part This machine consists of upper rubber rollers and lower steel rollers, which are pneumatically pressurized and operated locally. Composition of transmission device frame, etc *This machine is the equipment for the final compaction of cardboard after heating and cooling, and its pressure can be adjusted appropriately according to the quality of the paper and relevant conditions *The diameter of the top glue roller is 500mm, and the wall thickness of the roller body is 30mm, which can prevent deformation of the roller body during pressure. The thickness of the hanging glue on one side is 15mm, and the hardness is 75-80. The hanging glue material is made of nitrile rubber, which has high acid and alkali resistance, making the rubber roller less prone to deformation and long service life. The transmission device motor is a 15KW variable frequency reduction motor *The function of a traction machine is to deliver the bonded paper at a uniform speed to the slitting machine and then transport it to the cross cutting machine, ensuring that the cross cutting is uniform and error free. Structural characteristics of the slitting section *The blade shaft is finely ground to 124mm, and the blade is equipped with spiral grooves to prevent the blade from sliding and perform dynamic balancing treatment. *Equipped with 4 sets of longitudinal cutting knives, the blades are made of large circular knives with a diameter of 305mm and made of 45 # manganese steel. After cutting, the edges of the cardboard are neat and free of burrs. The blades are sharp and durable, and the paper is divided neatly.
Double layer computer spiral knife cross cutting machine Technical parameter *Knife shaft diameter: 200mm Wall thickness 35mm Roll surface width 2100mm *Paper guide roller diameter 155mm, wall thickness 12mm, roller surface width 2050mm, chrome plated *Jialong brand cross cutting spiral blade 39 * 10 Structural features: *Special structural design, mechanical wall panel and base with excellent strength, with perspective windows on both sides of the wall panel for easy observation and maintenance. *Servo motor power; 22KW. Equipped with a 30KW servo driver. The operation screen is 7-inch Kunlun powered on, and the main power supply of the operation console is taken from the on-site variable frequency power cabinet *The transmission system adopts oil pump automatic circulating lubrication to ensure transmission accuracy. *Adopting high-precision and high hardness grinding gears, it is resistant to high speed and has a long service life, ensuring precise engagement of the cutting edge, and the cardboard is flat and free of burrs. *High precision tool shaft, tool holder design, high-speed cutting is very smooth. *The computer can automatically adjust the cutting speed according to the cardboard specifications and production speed; Automatically track the running speed of the cardboard and maintain synchronization. *The computer can store 999 sets of orders and automatically complete them in sequence or according to priority conditions, with various production information displayed on the screen. *The paper cutting length is 500~9999mm, and the paper cutting accuracy is ± 1mm.
Computer spiral knife cross cutting machine 1set technical parameter *Knife shaft diameter: 200mm Wall thickness 45mm Roll surface width 2100mm *Paper guide roller diameter 155mm, wall thickness 14mm, roller surface width 2050mm, chrome plated *Jialong brand cross cutting spiral blade 39 * 10 Structural features: *Special structural design, mechanical wall panel and base with excellent strength, with perspective windows on both sides of the wall panel for easy observation and maintenance. *Servo motor power; 22KW. Equipped with a 30KW servo driver. The operation screen is 7-inch Kunlun powered on, and the main power supply of the operation console is taken from the on-site variable frequency power cabinet *The transmission system adopts oil pump automatic circulating lubrication to ensure transmission accuracy. *Adopting high-precision and high hardness grinding gears, it is resistant to high speed and has a long service life, ensuring precise engagement of the cutting edge, and the cardboard is flat and free of burrs. *High precision tool shaft, tool holder design, high-speed cutting is very smooth. *The computer can automatically adjust the cutting speed according to the cardboard specifications and production speed; Automatically track the running speed of the cardboard and maintain synchronization. *The computer can store 999 sets of orders and automatically complete them in sequence or according to priority conditions, with various production information displayed on the screen. *The paper cutting length is 500~9999mm, and the paper cutting accuracy is ± 1mm.
Double layer paper receiving (upper layer hanging basket stacking, lower layer right angle horizontal out) Structural features: The support legs of the stacking department rack are made of 80 * 160 square tubes, with a diameter of 60 optical shafts and 4 transmission wheels, 1 row of belts, and a 5.0mm climbing belt for the conveyor belt. The motor is a 2.2kw variable frequency motor (Jiangsu Dongte Transmission Technology Co., Ltd.), with a paper insertion section of 0.37kw and a 1:29 motor. The stacking motor RV130 is 2.2kw (manufactured by Shanghai Lite Electromechanical Co., Ltd.), and the automatic alignment cylinder (produced by Yadeke) is 50 * 100 The control units all use high-quality human-machine interfaces and high-performance PLCs to form an upper and lower computer control system, which can be connected to the production line management system. *The conveyor belt is powered by a variable frequency motor, and the speed of the conveyor belt can automatically track changes in the production line speed, achieving the requirements of energy-saving and high-speed work. *Each conveyor belt is equipped with an independent motor drive, making it easy to complete cardboard sorting, stacking, and precise calculation at different speeds and cutting lengths. *The lifting height is 1.6 meters, which can automatically stack and count, and is equipped with a labeling machine that can set the number of sheets for automatic labeling. Characteristics of the lower right angle structure: *The frame and support legs are made of 200MM channel steel, with 4 threading wheels and 3 rows of belts. The conveyor belt is 3MM thick, with a climbing belt and 10 side drive shafts of 80X1.9m chain transmission. The side drive motor is 1,5KW The control units all use high-quality human-machine interfaces and high-performance PLCs to form an upper and lower computer control system, which can be connected to the production line management system. *The conveyor belt is powered by a variable frequency motor, and the speed of the conveyor belt can automatically track changes in the production line speed, achieving the requirements of energy-saving and high-speed work. *Each conveyor belt is equipped with an independent motor drive, making it easy to complete cardboard sorting, stacking, and precise calculation at different speeds and cutting lengths. The horizontal paper layout adopts modular or flat belt conveyor, which operates smoothly and has low noise, ensuring that the stacked cardboard is neat Right angle output paper receiving machine Structural features: *The frame and support legs are made of 200MM channel steel, with 4 threading wheels and 3 rows of belts. The conveyor belt is 3MM thick, with a climbing belt and 10 side drive shafts of 80X1.9m chain transmission. The side drive motor is 1,5KW The control units all use high-quality human-machine interfaces and high-performance PLCs to form an upper and lower computer control system, which can be connected to the production line management system. *The conveyor belt is powered by a variable frequency motor, and the speed of the conveyor belt can automatically track changes in the production line speed, achieving the requirements of energy-saving and high-speed work. *Each conveyor belt is equipped with an independent motor drive, making it easy to complete cardboard sorting, stacking, and precise calculation at different speeds and cutting lengths. The horizontal paper layout adopts modular or flat belt conveyor, which operates smoothly and has low noise, ensuring that the stacked cardboard is neat Glue buckets 2 sets technical parameter *Rubber bucket 1: diameter 960mm, height 1250mm, thickness 2.5mm * motor power: 1.5kw *Rubber bucket 2: diameter 1250mm, height 1250mm, thickness 2.5mm * motor power: 3kw
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