Czxy 2800 Falling Type Automatic Folding Gluing Machine

• Customization: Available
• After-sales Service: One Year
• Warranty: One Year
• Model NO.: CZXY-2800
• Total Power: 13kw
• Gluer Speed: 150m/Min
• Machine Length: 13000mm
• Transport Package: Plastic
• Specification: 2800mm
• Trademark: CZXY
• Origin: China
• HS Code: 8441809000

Product Description

1.Equipment performance and parameters
The automatic gluing machine is composed of three parts: the gluing part, the folding part and the falling counting and receiving part. Frequency conversion speed regulation, simple and reliable operation. Automatic folding, automatic counting, automatic stacking output. The average bonding speed is 150 m/min.
Features of this machine: This machine adopts servo tracking and wire touching device, so that the carton forming effect can achieve the best, high stability. The receiving part adopts full servo falling receiving structure to solve the damage to the surface of the carton, which is suitable for color boxes, laminated boxes, and various ordinary cartons.
The main core parts adopt the following bearing brands:

Main Bearing	Brand	Number	Original
Double row angular contact ball bearing 3210A	SKF	3	Sweden
Needle roller bearing NA4908	SKF	1	Sweden
Deep groove ball bearing 6014-2RZ	SKF	2	Sweden
Aligning ball bearing 2204	SKF	1	Sweden
Deep groove ball bearing 6007-2RZ	SKF	1	Sweden
Deep groove ball bearing 6306-2RZ	SKF	1	Sweden
Deep groove ball bearing 6009-2RZ	SKF	2	Sweden
Deep groove ball bearing 6304-2RZ	SKF	2	Sweden
Deep groove ball bearing 6003-2RZ	SKF	2	Sweden
Deep groove ball bearing 6204-2RZ	SKF	1	Sweden
Needle roller bearing HK1512	SKF	1	Sweden

Name	Brand	Number	Original
Invert	Delta	2	Taiwan
Switch Power	Schneider		France
Contactor Encoder	Siemens		Germany
Photoelectric switch	Omron		Japan
4.0KW Main Motor	Dongyuan	1	Taiwan
Photoelectric switch	Omron		Japan
Human-computer interface	Huichuan	2	Jiangsu (Province)
Servo motor 4.4KW	Fuji (Touch Line Department)	1	Japan
Gear motor	Sungbang	11	Taiwan
Servo reducer	Tamagawa	3	Japan
proximity switch	Omron	17	Japan
Programmable logic controller	The company (independent research and development of nail machine)	1	China
module	Independent development	1	China
Linear Guides	Taiwan silver HIWIN		Taiwan
belt	West Green		Germany
Servo motor of dropping and receiving section 1.8KW	Fuji (drag paper lift)	1	Japan
Falling paper servo motor 1.5KW	Fuji (before and after pressing)	1	Japan
Falling paper servo motor 1.5KW	Fuji (Paper conveyor conveyor)	1	Japan
PLC	Huichuan	1	Jiangsu (Province)
Fan 3.0KW	Kamiwai	2	Tangshan (in Hebei Province)
Air cylinder	Airtac	8	Taiwan
Solenoid valve	Jadek	6	Taiwan

A. Touch wire feed section
1. The automatic paper feeding part adopts full computer control, and the automatic regulation is adjusted by one key. The automatic adjustment includes the automatic adjustment of the front paper cutter according to the thickness of the cardboard, and the automatic adjustment of the side stop gauge according to the size of the cardboard. Automatic position adjustment up to 9 places.
2. Adopt the belt leading edge suction paper, stacking automatic input, to ensure smooth and high speed paper. Unique mechanical design for quick and easy adjustment, side guide, feed knife and paper belt separate, easy to change paste size.

3. The use of high-grade electromagnetic clutch and electromagnetic brake system, so that the paper supply part can be controlled independently, simple and reliable operation.

4. Adjustable paper shaft, suitable for cardboard thickness 3-10mm.
 
5.Unique wire contact structure to achieve high-speed continuous wire contact system. Ensure the cardboard forming effect.
 
6. Linkage with origami department, frequency conversion speed regulation, paper supply speed 130m/ min.

7. The front baffle of the paper feeding section can be adjusted left and right.

8. The left and right sides of the paper feeding part can be electrically adjusted to make the adjustment speed faster and more accurate. And the left baffle is equipped with a patting device, so that the cardboard is more orderly in the paper process.

9. The drag board of the paper feeding section can be adjusted according to the width of the board.
B. Glue-coated folding part
1. The main motor adopts 4.4KW frequency conversion speed regulation, the system has no noise, the speed regulation is flexible and stable.
2. Using imported high friction belt to transport cardboard, automatic folding.
3. Use stainless steel wheel glue, glue evenly, no fault, but also save glue.
4. Automatic gluing department adopts full computer control to automatically adjust the gluing position according to the size of the cardboard.
5. The gluing width of the carton is 20-25mm, and the gluing method is lower.
6. The plastic box can be moved left and right according to the box type.
7. The glue box is equipped with a pneumatic glue pump, which is the glue circulating back and forth in the rubber box, to eliminate the phenomenon that there is no glue on the cardboard after the glue in the rubber box is less.
8. The paste quantity can be controlled, the glue quantity is stable, the capacity is large, the maintenance is simple.
9. The folding part is equipped with a cardboard correction device and an indentation correction device.
10. Cardboard specifications: minimum 800 * 280, maximum 1200 * 2600

	mm
Maximum A	750
Minimum A	230
Maximum B	650
Minimum B	120
Maximum D	800
Minimum D	100
Max C	350
Minimum C	50
Max (A+B)*2	2400
Minimum (A+B)*2	800
Max (C+D)*2	1200
Minimum (C+D)*2	300
Max E	38
Minimum E	28

11. Folding speed 130m/ min
C. Drop the receiving section
1. The paper receiving part adopts full servo falling paper receiving structure to solve the damage to the surface of the carton, which is suitable for color boxes, laminated boxes, and various ordinary cartons.
2. Automatic stacking counting out of the pile with full computer control automatic adjustment, support one-click change order, automatic adjustment position up to 5. The flapping plate of the packing part can adjust the fishtail mark phenomenon of the carton.
3. Select the corresponding amount of stacking on the display screen, set the number of stacking pieces of counting, set the number of pieces can be selected 5/10/15/20/25 pieces. After the glue box is completed, it is patted, counted, stacked and automatically sent out.
4. Digital control, simple operation, reliable action, no downtime input data, automatic counting, accurate output.
5. With deviation correction function, deviation can be adjusted.
6. Use belt to transport cartons, stacking neatly, stacking speed 120m/ min
7. Counting and launching adopts pneumatic mode, reliable, accurate and fast action.
8. The paper receiving lifting platform is equipped with a servo motor to achieve a better combination of accuracy and efficiency.
9. The paper laminated manipulator adopts servo motor and high-speed cylinder combination to make the stacking quantity more accurate.

10. The paper fan at the falling paper adopts 3kw frequency conversion motor, which can adjust the air volume to better ensure the tidiness of the cardboard.
 

1. The receiving part can be moved horizontally.

D.parameter

Model number	ZX-px2800
Overall dimension	L15500*W4200*H2850(mm)
Machine weight	9.5
Total power of supply	380V  25.8KW
Paper feed main motor	4.4KW Variable frequency speed regulation 0.37KW gear reduction motor 1 set 3 0.18KW gear reduction motors
Main motor of falling pile	3.7KW Variable frequency speed regulation
Folding part main motor	0.40KW 2 gear reduction motors
Main motor of output department	0.40KW 2 gear reduction motors 0.18KW 2 gear reduction motors
Suction fan	3KW   1set
Hairdryer	3KW   1set
Touch line servo motor	4.4KW  1set
Lifting platform servo motor	2KW   1set
Servo motor before and after paper pressing	1.5KW  1set
Conveyor belt servo motor	1.5KW  1set

2.Product description and operation instructions
1). Product description
Automatic gluing machine is mainly developed for replacing pure manual and semi-automatic paste box forming products. To solve the packaging enterprises paste box forming process of many people, occupy a large area, low efficiency, poor quality of the old difficult problems. The automatic gluing machine developed by our company has the advantages of fast speed, excellent quality and high intelligence. Save a lot of skilled workers, save half of the glue, to achieve efficiency and quality double harvest. To help the development of packaging enterprises.
(1) Machining parts of the workpiece
All materials in strict accordance with the heat treatment process; The main wall panel, all parts are processed by the machining center; Bearing shell selected national standard aluminum bronze, tin bronze; Parts adopt acceptance standards higher than the national standard.
(2) Standard parts
Automatic gluing machine adopts high standard configuration. Pneumatic components selected ADke cylinder; The main belt is made of domestic famous brand belts; Core accessories selected Sweden SKF bearing, Taiwan Dongyuan main motor, Fuji servo motor, Taiwan high precision gear motor; The fastener adopts the highest grade 12.9.
(3) Electrical components    
All electrical parts are internationally renowned brands. Frequency conversion governor, programmable controller is a high performance and high frequency motion controller developed by the computer company; Opto-electronics chooses the Japanese Omron brand; Industrial control selected Germany Siemens.
(4) Assembly standards
Since the automatic gluing machine has very high requirements for assembly, our company has specially formulated spare parts tolerances and assembly processes higher than the industry standards. If the shaft position tolerance is set within 0.02mm; Hardening parts in strict accordance with the drawing with hardness tester measurement; Bearing assembly with the latest technology - hot loading, it is strictly prohibited to knock hard, and there is a clear record of all parts assembly. Empty car operation to ensure 48 hours, the whole machine abnormal sound, the fault is firmly eliminated. During the acceptance of each machine record, exceed the acceptance standard is unqualified, resolutely not allowed to leave the factory.
Our philosophy is integrity, responsibility, innovation, deep corporate culture so that every employee from the heart to understand the quality and innovation is the life of the enterprise. Unite as one, people-oriented, for the sake of customers, for the development of customers.
2). Operation instructions
First of all, turn on the power on the operation panel, ventilate the air pipe, make sure that the electronic display is running normally, first press the alarm bell, check the safety around the machine, and then press the start switch, the green light is on. Confirm the operation of the main motor and the main motor of the paper receiving part, confirm the operation, and then check whether the servo lifting platform is raised at the high point, open the suction fan and the paper feed switch, and confirm the operation of the paper feed belt. After confirming that the whole machine is running well, turn off the above switch and operate in the following order.
(1) Cardboard positioning
1. First fold the cardboard to be glued, put the adhesive part in the center on the paper conveyor belt, and then unfold the cardboard, stick the right baffle on the right side of the cardboard, and also put the left baffle close to it.
2. Move the conveyor belt to the appropriate position and evenly distribute the belt.
3. Move the left and right front baffles to the right and left side of the appropriate belt above, pay attention to, do not put in the groove, to prevent deviation.
4. The gap between the front baffle and the cardboard is generally higher than one-third of the thickness of the cardboard.
5. Adjust the paper bracket, the Angle does not need to change, adjust the distance between the front and back, so that the cardboard is hung on the lower end of the inclined plate, so that the Angle between the belt and the cardboard is as small as possible.
6. Adjust the roller to the thickness of one piece of cardboard.
(2) Glue wheel positioning
1. Adjust the gap between the small press wheel on the gluing device and the gluing wheel to the thickness of the cardboard.
2. Make the machine run slowly, use the paper feed switch to pull out a piece of cardboard to stop in front of the gluing wheel, and move the gluing wheel to the appropriate position at the same time
3. After passing the first piece of cardboard through the gluing wheel, observe the gluing position and the amount of glue, and adjust the amount of glue with fine adjustment.
(3) Origami section positioning
1. Adjust the left and right arms of the folding paper, so that the line pressing wheel is aligned with the slot of the carton, and then adjust the height of the line pressing wheel.
2. The right origami is adjusted the same as the left origami.
3. Adjust the slip of paper, click and run the cardboard, use the slip of paper to hold the cardboard, so that the cardboard is slowly folded.
(4) Drop the paper receiving output part
1. On the basis of the adjustment of the paper feeding part and the folding part, continue to click and run the cardboard, so that the cardboard falls at the paper outlet, and then adjust the paper receiving baffle before and after, so that the cardboard is strong between the baffle and the flap board.
2. Set the number of sheets: Set the number of sheets depends on the thickness and size of the carton. The set range is generally 10-30 photos.
3. Set the stack base. Depending on the thickness of the carton and the number of stacks, the set sheet range is generally two-thirds of the number of stacks.
4. Set the number of layers; According to the thickness and speed of the cardboard, the set number of pieces is generally 2-5 pieces.
5. Set the thickness of cardboard; According to the servo lifting platform, the set thickness is generally 2-4mm higher than the actual cardboard thickness.
6. Set the board width; Set according to the actual width of cardboard and servo lifting platform.
7.Press paper conveying high and low adjustment; According to the thickness of the cardboard and the number of stacked sheets, the press belt is adjusted higher in advance to prevent the height of the press belt from being too low and colliding with the cardboard. After the paper belt is raised, run the machine, and then fine-tune the paper belt after sending out a carton, so that the belt can be better pressed on the carton, the strength is not too tight, moderate on the line.
8. The gas pressure is set by the regulator, and the general gas pressure is set at about 5 air pressures, less than 4 cylinders act slowly, and more than 5 cylinders act too fast, which causes unfavorable factors to the gluing machine and should be avoided. There is a gas fine tuning valve on the cylinder, which can be fine-tuned if the cylinder operates at different speeds.
9. Carton correction device
Molding wheel adjustment: according to the thickness and hardness of the cardboard, field instructions
10. Operation precautions
1) Pay special attention to the inner and outer limit position when adjusting the left and right width, use the point and watch the position when reaching the limit, turn off the switch when reaching the limit, so as not to burn the gear reducer.
2) All belts on the machine must not be adjusted too tight, which will make the belt connection part off, or the service life is shortened. The paper supply belt needs special protection.
3.Automatic glue box machine

1. Paper feeding part:
First of all, open the two sides of the baffle, and then put into the carton to be glued, and then keep the two sides of the baffle to maintain a certain gap, and jam the carton sheet.
Two, folding part:
First, align the left and right press arms with the cutting corners and grooving lines of the carton sheet in the paper feeding part to ensure accurate paper feeding. Then adjust the two press arms of the prepress wheel and the forming press wheel. It is necessary to maintain a certain gap to prevent the inner paper of the carton from being crushed.
Third, pile paper, calibration department:
When the carton enters the correction section, first move the receiving section to the appropriate position, then adjust the carton in the correction area, the carton width, and then adjust the pile amount of paper (see the relevant information tips in the touch). Then adjust the stacking height.

1. Starting process of the machine:

1. Start the fan 2. Start the host 3. Start the paper feed 4. Adjust the acceleration and deceleration