Max 1600 Auto High-Speed Corrugated Carton Cardboard Single-Corrugation Production Line

• Customization: Available
• After-sales Service: Yes
• Warranty: 1year
• Certification: CE
• Automation: Automatic
• Suitable for: Paper
• Paper Thickness: Thick Paper
• Heating System: Steam Heating
• Single Facer Type: Vacuum Absorbable
• Corrugated Roller Material: 48crmo High Quality Alloy Steel
• Flute Type: Acbe as Customer Requirements
• Corrugated Roller Diameter: 320
• Electric Appliance: Imported Famous Brand
• Transport Package: Plastic Film Wrapping Outside, Container
• Specification: Corrugated type: A, B, C, E Optional
• Trademark: CZXY
• Origin: Cangzhou City, Hebei Province
• HS Code: 8441809000
• Production Capacity: 1sets/3month

Product Description

WJ-150-1600 single corrugated cardboard production line equipment configuration

specification	Equipment name	UNIT	QTY	Remark
ZJ-V5B	Hydraulic shaftless mill roll stand	a	2	The spindle of 240mm heavy duty gear hyperbolic rocker clamping head, multi-point brake, hydraulic lifting, moving, medium. The guide length is 4510mm, and the medium plate is welded.
	Paper trolley	a	4
RG-1-900	Top paper Pre-heater	a	1	The roller of ¢900mm, pressure vessel with certificate. Electric adjustment package angle. The angle of the paper can be adjusted in the range of 360 degrees.
RG-1-900	Core paper Pre-heater	a	1	The roller of ¢900mm, pressure vessel with certificate. Electric adjustment package angle. The angle of the paper can be adjusted in the range of 360 degrees.
SF-320E	Multi-cassette  positive pressure fast change single facer	a	1	Corrugated main roller ¢320mm,spraying tungsten carbide dealing.electric trailer 10 minutes quick replacement tile roll,energy efficient synchronous belt rotation,with maintenance-free airbag pressure,independent glue unit,PLC automatic control glue,Man-machine interface, touch screen, paper breaking, automatic stop and pressure relief.
MK-320	Tile roll quickly change Module	a	2	Tile roll diameter: 320mm, tungsten carbide processing module section includes: The module includes: two ends of the shaft seat, bearings, steam components, suction bellows, pneumatic components, such as assembly.
DY-C	Electric hydraulic quickly change trolley	a	1	Large capacity battery, power walking, hydraulic lift, centralized control.
ZDF	Conveyor bridge	set	1	Independent frequency motor drive lifting, transmission. Main beam is connected with the 20th channel, 16-beam, No. 63 angles, columns, etc. Both sides of the security fence, the word pedals, ladders.
DHE-150	Single corrugated longitudinal transverse Cutter(Spiral knife Cross cutting, Full servo NC thin blade slitting, Hanging basket stacking )	a	1	AC servo control spiral knife structure,Touch screen display.Collect paper machine adopting a classification adjustable count output cardboard,The maximum length of stacked is 1.6meters.pull paper&delivery transverse motor is all frequency speed control,Full servo independent motor, 1-3 seconds for changing orders.

Main technical parameters and requirments in production line
type:WJ-150-1600 single corrugated cardboard production line:
1.MAX. Produce width:1800mm  design speed:150m/min   Economic speed:90-120m/min
note:Production line speed test paper should meet the following requirements:(Equipment surface temperature not lower than 172 ºC above)
Paper grade of not less than B grade Paper moisture content of about:11%±2%
Facial tissue:100-250g/m2           core paper:100--180g/m2
Flute-type combination:A ,C, B, E(Or a choice by the customer)
Steam about500Kg/Hr, Maximum pressure:1.2Mpa,Common pressure:0.8-1.1Mpa
   6,Power supply:380V     50Hz         Three-phase four-wire system
   7,equipment installed total power:about 90KW    Actual electric consumption:about30KW
   8,Equipment area:about 30m×11m×5m(Specific length of foundation Figure prevail)
   9,Equipment out of paper orientation:according to user'factory to determine  drive left or right
   10,Equipment applicability,Available in A, B, C class domestic or imported paper Paper




Customer-owned section
   1, steam heating system:proposal with 1000Kg / Hr of a steam boiler    pressure:1.25Mpa    steam pipeline.
2,air compressed machine,air pipeline,glue conveying pipe.
3, power supply,wires connected to the operation panel and line pipe.
4, water sources,water pipelines,buckets and so on.
5,Water, electricity, gas flush mounting civil foundation.
   6,Test with the base paper,corn starch (potato),Industrial use caustic soda,borax and other material.
  7, Oil equipment,lubricating oil,hydraulic oil,lubricating grease.
  8, installation,commissioning of food, accommodation.And provide installers with the installation.

ZJ-V5B hydraulic shaftless mill roll stand
Structural feature: 
★adopt hydraulic drive to complete the paper clamping, loosen, remove for the medium, translation left and right and others,the lifting of the paper adopts hydraulic drive.
★brake adjustable adopts multi-point braking system.
★every stand matched two sets paper car , and  they can paper on the both sides at the same time.





Technical parameters:
1,the range of clamping paper:MAX1600mm  MIN1000mm  2,clamping diameters:MAX¢1500mm MIN¢350mm
3,main shaft diameter of paper holder:¢242mm    4,gas source work pressure(Mpa):0.4---0.8Mpa
5,equipment size:Lmx4.3*Wmx1.8*Hmx1.6              6,single weight:MAX4000Kg
Hydraulic system parameters:
1.Work pressure(Mpa):16---18Mpa       2,lifting hydraulic cylinder:¢100×440mm   
3.Clamping hydraulic cylinder:¢63×1300m 4,hydraulic station motor power:3KW --380V -- 50Hz      
5,solenoid valve voltage:220V  50 Hz
Mainly purchased parts, raw materials and origin:

Name of main parts	Brands or place of origin	material
Main shaft	Day steel production	diameter242mm
Swing arm	Production by own	Resin sand gray ironHT200
wallboard	Jigang prduction	Q235AWelding parts
bearing	HRB,ZWZ,LYC
Toothed chuck	Zhejiang xusheng	3,4inch shared
Main electrical appliance	France Schneider
button	CHINT NP2series
Air switch	French Schneider
Pneumatic components	Japan SMC or Taiwan Airtac
Hydraulic station	Shandong zaozhuang
Brake pump	zhejiang

 paper trolley, track

structural feature:
★the whole track buried,The main frame of the 14th Channel steel with ¢ 20mm cold drawn welded round,length of track 4510mm.
★each paper holder matched two sets paper trolley, and paper on both sides at the same time.pull the roller paper to the right place.
Mainly purchased parts, raw materials and origin:

Name of main parts	Brands or place of origin	material
track and paper car	Tanggang or jigang	NO14channel steel,Q235A,steel strip
bearing	HRB,ZWZ,LYC

RG-1-900 Top (core)paper pre-heater
Structural features:
★The pre-heater roller adopt butterfly type head design,comply with a class of pressure vessel national standards, and attach pressure vessel certificate.
★Each roller surface after grinding precision grinding and dealing with hard chrome plating, Surface friction is small, durable.
★Electric adjust angle, and angle can rotation adjustment the preheat area in the range of  360°.
★The double stage reducer is used to adjust the angle of the package, and it has the function of self locking.
★The preheating roller is designed with butterfly type head, and steam heating is used.

technical parameters:
Effective width:1600mm                   2,diameter of preheat roller:¢900mm       
3,angle adjustment range:360°rotation     4,angle shaft diameter:¢110mm×2
5,steam temperature:150-180ºC               6,steam pressure:0.8-1.3Mpa
7,equipment size:Lmx3.3*Wmx1.1*Hmx1.3          8,single weight:MAX. 2000Kg
9,working power:380V     50Hz       10,Motor power:250W   short(S2)working system
Mainly purchased parts, raw materials and origin:

Name of main parts	Brands or place of origin	material
Steam rotation joint	Shandong tengzhou
preheater	Hangang or jigang	Q235Bpressure containerboard
bearing	HRB,ZWZ,LYC
Seat belt bearing	Zhejiang wuhuan
Reducer	Shandong dezhou
contactor	CHINT or Delixi
Angle axis		GB seamless steel pipe¢110
traps	beijing	Inverted bucket

SF-320E fingerless type single facer
structural feature:
★design speed:150m/min.
★effective width:1800mm.
★main corrugated roller:¢320mm(According flute differ),pressure roller¢370mm,preheat roller¢400mm.
★using negative pressure type design, low heat loss,helps the core paper to press evenly and close to the surface of corrugated roller, make the corrugate molding better, pressure uniform, the top of corrugate can glue uniform and better, make the single corrugated paper have perfect laminating.
★quickly change rollers in 10 minutes, while change corrugated roller with the electric trolley loading,the entire group of corrugating with motor drive,put into the machie,fixed to the machine base,only need a buttons can complete the replacement quickly and easily.
★corrugated roll adopt 48CrMo high quality alloy steel,dealing with heating, after grinding tungsten carbide surface treatment.
★corrugated roll and pressure roll adopt the airbag control system with high stability, at the same time with pneumatic control buffer effect.
★Glue volume control with electric adjustment,rubber septum electric device,the glue system can operate independently when the motor stops,prevent glue exhausted.
★the moveable type glue unit is convenient to clean and maintain.
★easy operation control system, touch screen operation interface,Drawing with color display operating status, function selection, fault indication, and parameter settings, etc. can exclude exhibit this machine fully functional, easy to operate, user-friendly.
★built-in pre-conditioner with proportional spraying device, adjustment the core paper temperature and moisture.
★main, vice corrugating and pressure roller bearings are used in high-temperature grease to ensure bearing life running smoothly.
  
Technical parameters:
1,effective width:1600mm       2,operation direction:left or right(Determined in accordance with the customer's facility)
3,design speed:150m/min              4,temperature range:160-200ºC
5,air source:0.4-0.9Mpa           6,steam pressure:0.8-1.3Mpa
7,corrugated flute:(UV type or UVV type)
roller diameter parameters:
1,diameter of up corrugated roller: ¢320mm       2,diameter of pressure roller:¢365m
3,diameter of glue roller:¢270mm   4,diameter fixed paste roll :¢153mm
5,diameter of preheater:¢400mm
powered motor parameters:
1.main frequency drive motor:30KW   rated voltage:380V   50Hz       Continuous (S1) working standard
2,suction motor:15KW         rated voltage:380V    50Hz     Continuous (S1) working standard
3,glue reducer linear actuator:30W     rated voltage:24V         short(S2) working standard
4,glue gap motor:200W*2     rated voltage:380V    50Hz     short(S2) working standard
5,glue pump motor:   2.2KW     rated voltage:380V    50Hz   Continuous (S1) working standard
6,glue frequency motor:3.7KW  rated voltage:380V   50Hz   Continuous (S1) working standard

Mainly purchased parts, raw materials and origin:

Name of main parts	Brands or place of origin	material
Wallboard and Pedestals	Production by own	HT200
Rotary joints and metal hoses	Fujian quanzhou yujie
Main frequency motor	Hebei hengshui	22KW frequency motor
reducer	Taiwan CPG
bearing	HRB,ZWZ,LYC or zhejiang	Tile roller and pressure roller are from America TIMKEN
Seat belt bearing	Zhejiang wuhuan
High pressure air	Shanghai yingfa
cylinder	Taiwan AirTac
Solenoid valve	Taiwan AirTac
traps	Beijing traps	Inverted bucket
Contactors and Relays	France  Schneider
Position Sensor	Korea  Autonics
Frequency controller	Taiwan  delta
PLC	Taiwan  delta
Human machine interface	Taiwan  weintek

ZDF conveyor bridge
Structural feature:
★This part of the main frame with channel, beam, angle and so connected together.
★other sides are equipped with safety barriers and security herringbone pedal operation face a safety ladder, ensure staff safety and ease of operation.
★independent variable frequency motor lifting mechanism, PVC conveyor belt, a single watt of cardboard into a wavy rule stable.
★All roller surface after grinding hard chrome plated.
★Bridge over the auxiliary high-strength composite sheet, smooth, durable, low friction, reducing transportation resistance cardboard.

technical parameters:
1,working width:1600mm        Highest height:3000mm       Working speed:150m/min
2,Paper roll and tension roller: ¢130mm  Conveyor roller:¢180mm    
3,Single-sided corrugated lift motor:3KW (frequency)   380V     50Hz    Continuous(S1)Working standard
Mainly purchased parts, raw materials and origin:

Name of main parts	Brands or place of origin	material
The bridge main skeleton	Tiangang or tanggang	NO20channel iron,NO18beam,NO12channel iron,NO63angle,60*80squal steel and so on connected.
guardrail	tiangang	¢42mmLow pressure fluid pipe
Paper lifting leather belt	Shanghai	PVC conveyor
Cardboard conveyor	Hebei	Parallel transport rubber band
Seat belt bearing	Zhejiang wuhuan
Paper motor	Hebei hengshui
Conveying rollers and the rollers, the paper roll	Tiangang Seamless steel pipe
contactor	CHNT or DELIXI
Trip switch	Zhejiang CHNT

Note: All the roller surface after grinding and hard chrome plated


DHE-150 Single corrugated longitudinal transverse Cutter(Spiral knife Cross cutting,Full servo NC thin blade slitting, Hanging basket stacking )

 
 
Structural features:
1,Store 200 groups of orders, the man-machine interface, the screen displays information can be found at any time, modify, append, canceled.
2,Germany  KEB servo motor drive controller, high-performance synchronous servo motor drive.
3,Cutting Machine adopts inlaid front steel blade structure, hardened gear grinding backlash-free transmission, high precision and long life.
4,Host wall of gray cast iron, rigidity, vibration resistance.
5,stacking adopt gantry platform lifting,Reach a certain number of right-angle transverse,Three sections of the paper,Some hair design paper roll straight bend output,Second overlapping fixed-length buffer,three part points Pneumatic separate ,Accelerated export cardboard.Improve working efficiency.The maximum length of stacked is 1.3 meters .This machine is suitable for efficient production color printing business.
6,Full servo motor control, change order fast, change single time 1-3 seconds.
7,Using thin tungsten alloy steel knife,blade sharp,the using life is more than 8000000 meters.
8,Brothers for computer-controlled, automatic or manual knife sharpener can be divided trimming knife edge, increase productivity.
9,Imported synchronous drive system, precision accurate, long life, low operating noise.
10,From high-quality imported industrial computers and high-performance programmable controller configuration, lower computer control system.
technical parameters:
1,The maximum working width:1600mm           2,operation direction:left or right(Determined in accordance with customer plant)
3,The maximum mechanical speed:150m/min         4,Mechanical configuration:Computer spiral knife crosscutting
5,Minimum cutting length:300mm            6,Maximum cutting length:9999mm
7,Precision Cutter:±1mm(Uniform) ±1.5mm(Non-uniform)       8,5 groups ¢200blades

Roller diameter parameters:
Cross on the knife shaft diameter:¢200mm         Balancing done deal
2,Cross under the knife shaft diameter:¢200mm       Balancing done deal
3,Under the pull roller diameter:¢156mm            Balancing done deal
Note: After all have been grinding rollers, hard chrome plated at (upper and lower arbor exception) processing.

Power motors and electrical parameters:

1. main drive motor power:12.5KW  Full AC synchronous servo motors

2,Pull the paper motor power:3KW(Frequency Control)
3,feed motor power:1.5KW(Frequency Control)                 
4,Transverse motor power:0.75KW(Frequency Control)

Mainly purchased parts, raw materials and origin:

Name of main parts	Brands or place of origin	material
AC servo motor	Shanghai futian	12.5KW
Feeding frequency synchronous motors	Taiwan  CPG
bearing	HRB,ZWZ,LYC or zhejiang direction
Up sleeve	Xianyang chaoyue
Seat belt bearing	Zhejiang wuhuan
Contacor	France Schneider
Proximity switches, photoelectric switch	Japan OMRAN
Flying shear servo control system	German KEB
Motion control board	German MKS-CT180
Rotary encoder	Korea Autonics
Feeding frequency motor	Taiwan delta
HMI	Taiwan WEINVIEW or MCGS
Sun gear	China shenzhen
Pneumatic components	Japan SMC or Taiwan Airtac