Fully Automatic Vacuum Transport Flexo Folder Gluer Ffg Box Inline, Boxmaker

• Customization: Available
• After-sales Service: One Year
• Warranty: One Year
• Specification: 70m× 6m× 2m
• Trademark: CZXY
• Origin: China

Product Description

CZXY 920 Four colors printing slotting folding gluing inline machine
Printing machine unit


Main configuration:
1.The whole machine is designed in strict accordance with the EU CE safety standard, with standardization, universality and humanization.According to the man-machine integrated manufacturing concept, it can directly set, correct, execute, replace, memory and other functions on the touch screen, which is a product with ultra-high cost performance.
2.Touch screen human-machine interface and electric control dual system operation function, with intelligent zero, memory automatic reset, order storage and other functions.
3.The whole machine wall panel and important parts are aging treatment, tempering to eliminate metal internal stress; Are made of high precision machining center, CNC grinding machine grinding processing.
4.The machine shaft and roller are made of high quality steel, grinding, high precision computer dynamic balance correction, the surface is plated with hard chromium.
5.The whole machine transmission gear is made of 40Cr alloy steel, carburized and quenched, hardness HRC58 ~ 62; After grinding, 6-level precision, to ensure long-term use of high color accuracy.
6.The machine transmission parts (shaft, tooth connection),are key-less connection (expansion sleeve), eliminate the connection gap, suitable for large torque long-term high-speed operation.
7.The whole machine transmission bearings, important transmission parts are made of well-known brands: Harbin brand, easy maintenance, longer service life.
8.The lubrication system adopts spray type automatic lubrication and is equipped with automatic balancing device to maintain the same level of oil in each unit.
9.The machine adjusts preset bits.Paper feed, printing, and die-cutting automatically return to zero, and memory automatically resets.
10.The working gap of the machine is adjusted by PLC electric and touch screen.The adjustment is quick, accurate and convenient.
11.The host adopts frequency conversion control, which makes the starting operation more stable and energy saving.Phase adjustment using inverter control, shutdown, operation can be adjusted (PLC touch screen operation).
12.The whole machine is equipped with the function of order storage, which can store 999 orders.   According to the carton size, set the parameters of each unit on the touch screen, store the order and give the order number.When the order is produced again, you can search the order number to retrieve and use it, which makes the order exchange more convenient and faster.
13.The machine is equipped with automatic inking function of glue shaft extrusion pressure, and the ink balancing function is turned on by PLC touch screen to manually adjust the pressure between glue shaft and mesh roller.When the photoelectric sensor detects that the pressure of rubber shaft and mesh roller is appropriate, ink will be automatically inking to prevent the printing roller from being polluted directly because the pressure of rubber shaft and mesh roller is too small.
Feeding Unit
1) The leading edge paper feeding mechanism is adopted, which has the characteristics of fast response speed, high positioning accuracy, good system stability and long service life.
2) Suction auxiliary paper feeding, 7.5kw high pressure centrifugal fan, according to the bending degree of the cardboard frequency control of wind pressure, to ensure the warped cardboard, thin paper board high-speed and accurate transmission.
3) The paper lifting and dropping are driven by the cylinder, and the action is fast and powerful.
4) The side baffle is electrically adjusted (using PLC touch screen and electric digital adjustment), the front baffle is manually synchronized adjusted, and the rear baffle box is electrically adjusted to speed up the setting.
5) Taiwan super resistant leading edge paper feed wheel, durable wear.
6) Separate sheet feeding device, (can be selected according to the need for continuous or separate sheet feeding) to ensure that large-scale cardboard can also be processed.







                                       

                                              
Machine clutch:
1.The electric control machine is equipped with an alarm bell, and the alarm bell continues to ring during the journey to ensure the safety of the operator.
2.Pneumatic interlock device, lock firmly, convenient and accurate.
3.The main motor adopts frequency conversion motor, frequency conversion controller, energy saving, smooth start, with motor start protection device.
4.Host self-locking function: the unit is not fully locked, the host can not start, to ensure the safety of the machine and the operator; When the host is working normally, the clutch function of the unit is automatically locked to avoid machine and personnel injury caused by misoperation.
Dust removal device:
The multi-row brush dust removal device in the paper feeding part can remove a lot of dust, paper scraps and other debris on the printing surface of the cardboard, and improve the printing quality.
Patching device:
This machine is equipped with pneumatic patting device, cardboard lateral positioning is more accurate, avoid waste. (Computer controlled timing)
Computer unit:
1) The main motor adopts frequency conversion motor, and the inverter adopts SINEE, which can save energy and power up to 30%.
2) The fan is controlled by an independent inverter, and the wind pressure is adjustable.
3) The main screen adopts PLC control, man-machine interface.
4) The printing department and die cutting department are equipped with automatic zeroing device, (general cartons use automatic zeroing device, test printing two pieces can be adjusted to the correct position)
5) Automatic plate lifting device, printing roller in order to rise and fall (computer delay), to avoid multiple dipping ink printing plate.
6) With ink shortage alarm device, real-time monitoring of ink supply system working status. (When the ink amount is below the limit, the machine will alarm to avoid ink-free production, resulting in waste of cardboard)
7) 7 inch color touch screen control paper feed department, intelligent lighting, order storage, memory reset, equipment low, medium and high speed constant speed operation, reduce adjustment time.  Infrared photoelectric counting, preset order processing quantity.
8) One-button split reset function, the unit after the split, after the combination of one-button reset, high accuracy, improve work efficiency.
9) The rear of the machine is equipped with an LED display, which can display the working speed and production quantity of the machine at that time.
10)Equipped with monitoring camera explicit screen, real-time monitoring of the machine paper work status.
Printing Unit
Printing roller:
1) Outer diameter: 292mm, (including plate outer diameter: 304mm).
2) Steel pipe surface grinding, plating hard chromium. Roll body horizontal direction and circular direction engraved reference line, convenient plate.
3) Computer dynamic balance correction, eliminate internal stress, grinding processing, hard chrome plating, smooth operation.
4) Clutch type scroll shaft, convenient and fast.
5) Full plate hanging slot, suitable for 10mm*3mm plate hanging strip.
6) Loading and unloading printing plate, foot switch electric control positive and negative rotation
7) The printing roller is electrically adjusted to the left and right, the maximum movement is about 5mm, equipped with a limiting device. (PLC touch screen control)
8) Printing phase and axial adjustment: Phase adopts planetary gear structure, PLC touch screen control and electric digital 360° adjustment, (shutdown, startup can be adjusted) variable frequency motor drive, according to the requirements to change the plate roll circum-rotation speed, accurate to 0.1mm, fast and convenient, printing roller transverse movement using PLC touch screen and electric digital adjustment, adjustment range of 10mm.
      
Printing press-roll:
1) The outer diameter is 156mm. Steel pipe surface grinding, hard chrome plating.
2) The use of high-quality seamless pipe fine processing, computer dynamic balance correction, smooth operation.
3) Manual adjustment of the printing roller gap dial, the adjustment range is 0-12mm.
Feeding Roll:
1) Upper roller, outer diameter 86mm, thick-walled steel pipe, with two paper feeding wheels (self-locking, no need to tighten screws, easy to adjust).
2) Lower roller, outer diameter 155.4mm, thick wall steel pipe, surface grinding, hard chrome plated.
3) Feed roller gap dial manual adjustment, adjustment range 0-12mm.
Anilox Roller:
1)Outer diameter 198mm (line number: 180-250, line number optional) steel pipe surface grinding, pressed mesh, hard chrome plating.Do computer dynamic balance correction, smooth operation, dot consistency, ink uniform.
2)Roller with wedge type overrunning clutch, uniform ink, wash ink is convenient and fast.Pneumatic roller automatic lifting device and idling device.
3)Mesh gap dial manual adjustment.
Rubber Roller:
1) Outer diameter 183mm.
2) The surface of the steel pipe is wrapped with wear-resistant rubber and corrected by computer dynamic balance.
3) Rubber roller high special grinding, good ink transfer effect.  The rubber hardness is 65-70 degrees.
Phase adjusting mechanism:
1)Planetary gear structure.
2)Printing phase adjustment PLC computer display adjustment (operation, stop can be adjusted).
3)Variable frequency motor drive, according to the requirements to change the plate roller circular rotation speed, accurate to 0.1mm, fast and convenient, printing roller transverse movement using PLC touch screen and electric digital adjustment, adjustment range of ±10mm.
4)The printing roller has intelligent reset, and automatically returns after the assembly is locked. (after each split, the assembly is performed again, the printing roller will automatically return to the original position)
Ink supply system:
1) Pneumatic diaphragm pump, stable ink supply, easy to operate and maintain.
2) Ink filter, filter impurities.
3) Circulating pneumatic inking.
4) Ink shortage alarm device, real-time monitoring of the ink supply system working status. (machine alarm when the ink amount is below the limit, to avoid ink-free production, resulting in cardboard waste)
Printing phase fixer:
1) Electromagnetic brake device.
2) When the machine is separated or adjusted phase, the brake mechanism restricts the operation of the machine and keeps the original gear position fixed.
Emergency rope safety protection device:
When the staff is in the middle of the unit, pulling this safety rope can trigger the safety protection and stop immediately.

Slotting Unit
Wire pressing device
1) The axial diameter of seamless steel pipe is 110, the selection of 45# steel pipe, after tempering, and then twice grinding processing, computer dynamic balance correction, the surface is plated with hard chromium, stable movement.
2) Equipped with pre-pressing wheel, the cardboard after pre-pressing is not easy to damage, the press wheel adopts French Mattin technology, hard press soft, the line is straight and not explosive.
3) The upper press wheel is wrapped with polyurethane, which will not damage the cardboard.
Slotting tool holder transverse movement adjustment mechanism
1)The axle diameter is 156mm, 45# steel pipe is selected, tempered, then polished twice,computer dynamic balance correction, hard chrome plated surface, smooth movement.
2)The width of the slotting knife is 7mm, alloy material, heat treatment, grinding, toothed slotting knife, double chip trimming knife, sharp edge, high precision.
3)The slotted cutter seat and the line press wheel move horizontally using synchronous electric adjustment, smooth movement, high precision.PLC touch screen adjustment, direct input carton size, automatic adjustment, memory storage order and other functions.
4)Single-axis double-knife slotting, box height adjustment using internal tooth structure, so that lubricating oil is not easy to pollute the carton, PLC digital electric adjustment, touch screen control.
5)Cutter head adopts screw design, good synchronization, precision screw, high accuracy and small error.  The slot cutter adopts the reverse cutter mode.
6)Elastic Angle cutter structure, can cut off three layers, five layers of cardboard without adjustment.
7)Slotting tool box height adjustment with anti-collision protection device, will not damage the machine.
8)The slotted tool holder transverse movement mechanism, flexible and accurate movement.Anti-collision protection. (electronic)
Slot phase adjustment mechanism:
1) Planetary gear mechanism.
2)The slotted phase adopts PLC and electric digital input 360-degree adjustment, phase motor inverter control, shutdown and operation can be adjusted.(PLC and touch screen adjustment can also be selected)
3)The computer automatically arranges knives and stores 999 orders.
Gear Wheel:
1)The main transmission gear is made of 40Cr alloy steel, thickness 60mm. After tempering, carburizing and quenching treatment, fine grinding tooth processing.
2)Six-level precision, smooth operation, low noise, hardness HRC55-60, long life, small wear helical gear, can ensure that the printing color accuracy is unchanged for a long time.
3)The gear of the whole machine is locked with keyless connection ring and no gap connection to ensure the color accuracy.
Oil supply device:
1)Mechanical oil pump. (imported oil leveller)
2)Circulating oil supply, gear oil amount is uniform, each group of oil level balance.
3)The lubrication adopts a closed spray lubrication system to ensure transmission accuracy and life.

CZXY-920 4 colors printing slotting
Maximum mechanical speed (pc/min)	300
Economic running speed (pc/min)	260
Maximum feeding size (mm)	900×2100
Maximum printing size (mm)	900×2000
Standard printing thickness (mm)	7.2
Suitable for cardboard thickness (mm)	2 - 11
Printing accuracy (mm)	+/-0.5
Main motor power (kw)	22
Total power of unit (kw)	30

Automatic folding box gluing unit
.Main Introduction
The fully automatic computer controlled folding box gluing machine is designed by our Jordanian senior technical engineer Mr.Mohammad Balih (he has 18 years of experience in the design and production of the folding box gluing machine) according to the Langston brand folding box gluing machine under the United States Sun Group. The combination of unique design concept and advanced processing technology, with full computer control, makes the production of the machine stable, fast and accurate.
RC type fully automatic computer control folding adhesive box machine is widely used in food, beverage, paper boxes, industrial products and other packaging boxes. It can be used alone or in conjunction with the printing machine. The equipment has been sold to many countries in the world and has been widely praised and praised by customers.

Automatic down folding gluing machine box forming process

.Machine composition and characteristics
Gluing unit
1. Excellent glue spraying system. With millimetre accuracy at any speed, glue can be sprayed on the required sizing position of the carton, minimizing cleaning and installation time during production and reducing waste.
2. Touch the screen to realize visual operation, flexible and intuitive.
3. Glue pump automatically glue, forced circulation, prevent glue splash.
4. Optional detection and elimination system for defective products.
5. Optional spray glue detection system.

                          

Folding unit
1. After entering the cardboard parameters, the folding position of the cardboard will be automatically adjusted to achieve accurate folding.
2. The transfer of cardboard adopts vacuum suction belt, and the transmission is smooth and does not run out of position.
3. The whole nylon cylindrical guide strip ensures the smooth forming of the carton.
4. Variable frequency adjustable air volume fan, effectively avoid the problem of upwarping caused by incomplete bonding of cartons; The fan position can be adjusted to match different carton sizes.
5. Servo drive internal pressing device, beautiful cardboard forming.
6. Servo electric cylinder drives the lifting paper receiving rack, effectively improving the paper receiving efficiency.
7. There is an independent servo drive, the speed can be adjusted respectively, effectively avoid the scissors difference.







Counter output unit
1. Automatic counting, dividing, stacking neatly.
2. The upper and lower double layer belts are delivered at uniform speed.

Electronic control system
1. The whole machine adopts integrated control technology. When setting up or replacing an order, it only needs to input data and then position with one key. Effectively solve the packaging enterprise orders often multi-batch, less batch production confusion.
2. Set the maximum speed according to the number of cartons per bundle to achieve the goal of friendly use of printing and gluing boxes, avoid the blockage caused by printing acceleration adjustment, and minimize the fault situation during production.
3. Perfect tracking and detection technology. When the sticky box department finds the paper jam and other faults, the printing department will automatically stop the paper feeding work.
4.10 inch touchscreen. Fully automatic computer control, high degree of automation, all data can be changed by parameter setting, effectively saving the adjustment and exchange time.
5. Order memory function, to achieve rapid order conversion within 3-5 minutes.
6. Supports zeroing and fine-tuning functions.
7. The "automatic operation" function makes the operation of the machine simple, convenient and fast.
Pneumatic system
1. The compressed air is used for centralized gas supply, the gas supply pressure is stable, and the gas source is sufficient.
2. Each gas equipment takes gas from the main gas pipe, which is controlled independently and has no influence on each other.
.Constituent unit

No.	Name	Quantity	Remark
1	Folding box gluing machine	one set	Electric folding, spraying system, counting, discharging
2	Pneumatic system	one set	Air compressor provided by customer
3	Electrical system	one set	PLC, man-machine interface
4	Automatic baler (optional)	one set	Hot melt bonding, high speed bundling

.Technical parameter

Model number Item	RC2000	RC2400	RC2800
Maximum paper size	2000*900mm	2400*900mm	2800*900mm
Minimum paper size	800*300mm	800*300mm	800*300mm
Scope of application	3,5,7 layers of corrugated cardboard
Maximum belt speed	300m/min	300m/min	300m/min
Noise	~85dB (1.5m above ground at operating surface)
Gluing arrangement	Glue gun spray glue
Total power	49kw	49kw	49kw
Service power	45kw	45kw	45kw
Air source pressure	0.6~1.0Mpa	0.6~1.0Mpa	0.6~1.0Mpa
Total Weight	13.8T	13.9T	14T
Machine Size	12*4*2.8m	12*4*2.8m	12*4*2.8m
Power Requirements	380v  50Hz  Three-phase four-wire system

A:800-2000mm  B:300-900mm  C:400-1000mm  D:150-870mm
.Important parts brand and its origin

No.	name	brand	place of origin
1	Suction zone	Fujiada	Foshan, China
2	Patterned belt	Flower age	Shanghai, China
3	Output flat tape	Flower age	Shanghai, China
4	Synchronous belt	Misaka	Shanghai, China
5	Variable frequency motor	toro	Hebei, China
6	Retarding motor	Court guard	Taiwan of China
7	Suction fan	OuGuan	Guangdong, China
8	blower	JiuZhou	Foshan, China
9	bearing	NSK  ISO	Japan
10	Air cylinder	Airtac	Taiwan of China
11	Solenoid valve	Airtac	Taiwan of China
12	Throttle valve	Airtac	Taiwan of China
13	Air source processor	Airtac	Taiwan of China
14	Servo drive	Sie mens	Germany
15	Servo motor	Sie mens	Germany
16	PLC	Sie mens	Germany
17	Touch screen	Sie mens	Germany
18	Frequency changer	Sie mens	Germany
19	Operation button	Schneide	France
20	Pilot lamp	Sch neide	France
21	Switch	Sch neide	France
22	contactor	Sch neide	France
23	encoder	Omron	Japan

Automatic baler unit



.Main Introduction
The automatic baler is an indispensable high-efficiency product after printing in the packaging factory. This product is composed of three modules: paper feeding and finishing department, packaging department and receiving department. It combines traditional mechanical manufacturing with electrical automation to realize easy operation, second order change, maintenance-free.
.Technical Parameters
 

Model	LC-1200A(mm)
Max Bundling Size	A1400×B1200×D300
Min Bundling Size	A400×B300×D50
Minimum spacing	C 300
Bundling Speed	28#
Speed	18-22(±2)
Air Perssure	0.8Mpa
Voltage	380V Three-phase five-wire system
Power	4.5Kw
Dimension	3855×2800×2100
Weight	1700Kg

. Performance Characteristics
Packing Head




Electrical Appliances Department

The electrical department adopts four groups of servo devices, and the automatic control of electrical appliances is combined with machinery, which can greatly improve the accuracy and logic of mechanical action, reduce some mechanical parts, and thus reduce the failure rate due to mechanical wear. Electrical programs can be operated remotely, and remote wireless transmission can be achieved for future product upgrades and customized programs for customer needs.





.Appliance Detail Configuration:

Name	Quantity	Brand
Programmable logic controller PLC	1	Delta
Servo motor	4	Delta
Servo controller	4	Delta
Touch screen	1	Delta
Dc power supply	2	Delta
Machine button	8	Sch neider
Cylinder and solenoid valve	24	Airtac