| Customization: | Available |
|---|---|
| After-sales Service: | 24hours |
| Warranty: | 2 Years |
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2/3/5/7-layer Corrugated Cardboard Production Line
Higher productivity, better paperboard quality, adoption of central control system, simple and easy operation, convenient repair and maintenance, reliable and safe, greatly lower degree of manpower requirement; mainly consist of the following equipments.
1). Mill Roll Stand (Electrical or Hydraulic)
2). Preheater (Surface Paper & Core Paper)
3). Vacuum Adsorption Single Facer
4). Overhead Conveyer Bridge
5). Gluer (Duplex, Triplex, Quadruplex, etc.)
6). Double Facer (Heating Plate & Cooling Finalize)
7). Thin Blade Slitter Scorer
8). NC. Cut-off Machine
9). Stacker & Conveyer
10). Heating System (Steam, Oil, etc.)
11). Glue Kitchen System
12). Air Compression System
13). Electrical Control System, etc.
| Working wide | 1800mm | |
| Paper diameter | MAX: 1500mm MIN:300mm | |
| Paper width | MAX: 1850mm MIN:800mm | |
| Weight capacity | 3T | |
| Paper head size | Teeth 3 inches 4 inches | |
| brake | Spur gear type 4 points pneumatic | |
| Working air pressure | 0.4---0.8Mpa |
| ★Adopt hydraulic drive to complete the paper clamping, loosen, remove for the medium, translation left and right and others,the lifting of the paper adopts hydraulic drive. ★The brake uses a multi-point brake system, a gear disc structure, equipped with a cooling fan, Yadeke pneumatic components, stable tension, and long life. ★The large-diameter spindle design, the swing arm slides smoothly, and the steel guide rails are treated with high frequency treatment, which is super wear-resistant. ★The hydraulic cylinder is installed on a twisted shaft, which does not bear radial force and is easy to maintain. |
| Working pressure | Hydraulic cylinder working range | Hydraulic cylinder working range | Hydraulic station motor power | Solenoid valve working voltage |
| 16---18Mpa | ¢100×440mm | ¢63×1300mm | 3.7KW --380V -- 50Hz | 220V--50 Hz |
| Serial number | Name of main parts | Brands or place of origin | Remarks |
| 01 | Main shaft | Day steel production | ¢242mm |
| 02 | Swing arm | Production by own | Resin sand gray ironHT250 |
| 03 | Wallboard | Jigang prduction | Q235AWelding parts |
| 04 | Bearing | C&U | |
| 05 | Main electrical appliance | SIEMENS | Contactor, relay, button |
| 06 | Hydraulic station | Shandong zaozhuang | Taiwan oil pump solenoid valve |
| Track length | 6000mm | |
| Paper loading method | Manual | |
| Main frame | 14 channel steel and ¢20mm cold drawn round steel |
| ★Track whole buried, The main frame of the 14th channel with ¢ 20mm cold drawn round welding,the track length 6000mm. ★Each paper with two stage paper trolley,and the paper from the two sides at the same time. |
| Serial number | Name of main parts | Brands or place of origin | Remarks |
| 01 | Track and paper trolley | TangShang or JiNan | NO14 channel steel,Q235A,steel strip |
| 02 | Bearing | C&U |
| Working wide | 1800MM | |
| Diameter of preheat roller | ¢600mm | |
| Angle adjustment range | 360° | |
| Angle shaft diameter | ¢110mm×2 | |
| Steam temperature | 200ºC | |
| Steam pressure | 1.2Mpa | |
| Working power | 380V 50Hz 3PH | |
| Motor power | 250W short(S2)working system |
| ★Used for preheating single-sided corrugated paper and tissue paper to increase temperature, facilitate bonding, control moisture, and smooth cardboard. ★Each roller surface after grinding precision grinding and dealing with hard chrome plating, Surface friction is small, durable. ★Electric adjustment angle, and angle can rotation adjustment the preheat area in the range of 360°. ★The preheating roller adopts the flat head design, which complies with the national standard of Class I pressure vessels, and is accompanied by a pressure vessel certificate. |
| Serial number | Name of main parts | Brands or place of origin | Remarks |
| 01 | Framework | Tang Steel Profile | Welded parts stress relief |
| 02 | Steam rotation joint | Quanzhou yujie | |
| 03 | Preheater | Hangang or jigang | Q235Bpressure container board |
| 04 | Seat belt bearing | FuJian Fu Shan | |
| 05 | RV Reducer | ShanDong DeZhou | RV75 |
| 06 | Main electrical appliances | SIEMENS | Contactor, relay, button |
| 07 | Trap | Armstrong, United States | Float |
| 08 |
| Working width | 1800mm | |
| Design speed | 120m/min | |
| Economic speed | 80-120m/min | |
| Paper feed range | 1850--850mm | |
| Steam temperature | 200ºC | |
| Steam pressure | 1.2Mpa | |
| Working power | 380V 50Hz 25KW |
| ★The cover suction negative pressure structure is adopted, and the high-pressure fan makes the corrugated paper adhere to the corrugated roller. It is easy to glue and bond, with simple structure and convenient maintenance. ★The frame adopts high-grade cast iron structure, high strength, good shock absorption, and is not deformed after tempering. ★The corrugated roller material is made of 48 crmo alloy steel, after tempering, medium frequency quenching, surface polishing, corrugated roller diameter ¢292 mm, surface hardness above HRC60 degrees (optional, tungsten carbide roll and surface hardness HV1200). Key parts of the tile roller, pressure roller bearings using wafangdian high temperature bearings. ★The glue unit can be moved out laterally as a whole, and it is easy to disassemble and maintain. The cylinder controls the glue to remove the glue sensitively. The copper plate scrapes the glue and cleans the glue. According to different paper materials and different vehicle speeds, the amount of glue is automatically controlled without any accumulated error. ★The main unit is equipped with a large-diameter preheater, which has concentrated heat and a large preheating area. No additional preheating device is needed. The lower preheating roller is ¢600mm. Upper preheating roller ¢400mm. Reasonable matching, electric adjustment of preheating wrap angle area. The core paper is equipped with a humidifier. ★The gearbox universal shaft is used for transmission, and the gears are subjected to high-frequency quenching and hardening treatment. Oil bed lubrication, life-long life. Variable frequency motor speed regulation, energy saving and high efficiency. |
Part name Craftsmanship |
Specification | Material | Surface treatment |
| Corrugated roller | Main roll¢292mm | 50CrMAo Alloy steel | Chrome plating |
| Pressure roller | ¢320mm | 45# | Hardened round grinding chrome plating polishing |
| Glue roller | ¢215mm | 45# | Round grinding and pressing pit mesh chrome plating |
| Fixed paste roller | ¢128 mm | 45# | Round grinding chrome |
| Pre-heater | ¢400mm | Q235B | Round grinding chrome |
| Pre-heater | ¢600mm | Q235B | Round grinding chrome |
| Paper guide roller | ¢110 mm | 45# | Round grinding chrome |
| Name | Power | Voltage | Frequency |
| Main drive motor | 11KW | 380V | 50HZ |
| High-pressure suction motor | 11KW | 380V | 50HZ |
| Serial number | Main part name | Brand or place of origin | Remarks |
| 01 | Box rack | Self-produced | HT250 |
| 02 | Rotary joint and metal hose | FuJian | |
| 03 | Main drive motor | HeBei Yongshun | 11KW Inverter motor |
| 04 | Bearing | C&U | |
| 05 | Seat belt bearing | ZheJiang | |
| 06 | High pressure fans | Shanghai yingfa | 11KW |
| 07 | Pneumatic Components | AirTac | |
| 08 | Low-voltage electrical appliances | SIEMENS | Contactor, relay, button |
| 09 | Frequency controller and PLC | Delta | |
| 10 | Touch screen | Taiwan Weilun or Kunlun Tongtai | 7.5 Inch |
| Working width | 1800mm | |
| Design speed | 120m/min | |
| Bridge layer | 2 layer | |
| Tension correction control | Electric correction wind suction tension | |
| Working power | 380V 50Hz 13KW |
| ★The part of the flyover is to lift the single-sided corrugated paper produced by the single-sided machine, lift it and transport it to the glue coating machine, apply the glue to the double-sided machine, slowly convey it, and have sufficient paper storage capacity, which is convenient for changing paper and order without stopping. ★Both sides are equipped with safety barriers and security herringbone pedal operation plane is equipped with safety ladder, ensure staff safety and ease of operation. ★All roller surface after grinding hard chrome plating. ★Lifting part of independent frequency conversion drive. The high-strength jointless belt has no corrugation, and the upper layer is conveyed slowly and over a long distance, so it is not easy to break the paper. |
| Name | Power | Voltage | Frequency |
| Single-sided corrugated paper lifting motor | 2.2KW | 380V | 50HZ |
| Bridge suction fan | 3KW | 380V | 50HZ |
| Adjustable cardboard wide motor | 250W | 380V | 50HZ |
| Serial number | Main part name | Brand or place of origin | Remarks |
| 01 | The bridge main skeleton | Tiangang or tanggang | NO25channel iron,NO18beam,NO12channel iron,NO63angle,60*80squal steel and so on connected. |
| 02 | Guardrail | Tiangang | Ф42mm Low pressure fluid pipe |
| 03 | Paper lifting belt | Shanghai | PVC conveyor belt |
| 04 | Cardboard conveyor belt | Hebei | Parallel transport rubber band |
| 05 | Adsorption frequency conversion fan | ShangHai Yingfa | |
| 06 | Frequency converter | TaiWan Delta | |
| 07 | Bearing | C&U | |
| 08 | Seat belt bearing | ZheJiang | |
| 09 | Paper width adjustment reducer | Shangdong jinbuhuan reducer | |
| 10 | Paper motor(frequency) | Hebei hengshui | |
| 11 | Conveying roller and paper roller ,over paper roller | Tiangang Seamless steel pipe | |
| 12 | Low-voltage electrical appliances | SIEMENS | Contactor, relay, button |
| 13 |
| Working width | 1800mm | |
| Design speed | 200m/min | |
| Economic speed | 80-120m/min | |
| Glue volume adjustment range | 0.08-0.6mm | |
| Number of anilox roller | 32 | |
| Preheating cylinder temperature range | 150-200ºC | |
| Working power | 380V 50Hz 7KW | |
| Air source system | 0.4-0.9Mpa | |
| Pressing method | Pneumatic |
| ★The double glue machine is a corrugated paper conveyed from the flyover. After preheating, it is coated again with glue and then pasted into the double-sided machine to paste and bond to produce three-layer five-layer cardboard. ★Frame cast iron structure, stable performance, upper middle layer preheater diameter 400mm, increase paper temperature to facilitate glue paste, double pressure roller design glue evenly, stainless steel glue groove, automatic circulation glue supply. ★After quenched of the glue roller surface,the hole machining, surface grinding and doing balancing engraved anilox pit type, coating evenly, less consumption of plastic. ★The transmission of the glue unit is directly connected by the frequency conversion motor through the reducer, and the frequency conversion control ensures that the linear speed of the glue roller is synchronized with the double-sided machine and can operate independently. Use angle sensor, PLC, touch screen man-machine interface display. According to different paper quality, different speeds automatically control the amount of glue, according to the different corrugated shape automatically adjust the gap between the pressure rollers, without accumulating errors. |
Part name Craftsmanship |
Specification | Surface treatment |
| Glue roller | ¢268mm | Round grinding and pressing pit mesh chrome plating |
| Fixed paste roller | ¢146mm | Round grinding chrome |
| Pressure roller | ¢150mm | Round grinding chrome |
| Paper shaft | ¢110mm | Round grinding chrome |
| Preheating cylinder | ¢400mm | Round grinding chrome |
| Name | Power | Voltage | Frequency |
| Rubber roller active motor | 3KW | 380V | 50HZ |
| Glue adjustment speed reducer | 200W | 380V | 50HZ |
| Roller gap adjustment motor | 200W | 380V | 50HZ |
| Rubber pump motor | 2.2KW | 380V | 50HZ |
| Serial number | Name of main parts | Brands or place of origin | Remarks |
| 01 | Glue roller and paste roller | Tiangang | 45# steel |
| 02 | Preheat roller | Tiangang or Jigang | Q235B Container board |
| 03 | Bearing | C&U | |
| 04 | Bearing with seat | ZheJiang | |
| 05 | Pneumatic Components | AirTac | |
| 06 | Low-voltage electrical appliances | SIEMENS | Contactor, relay, button |
| 07 | Glue reducer | Taiwan city-state or Wanxin | |
| 08 | Main reducer | Taiwan city-state or Wanxin | |
| 09 | Touch screen | Taiwan Vinylon or Kunlun Tongtai | 7.5 inch |
| 10 | PLC and inverter | Delta | |
| 11 | Timing belt | Germany OPTIBELT | |
| 12 | Trap | Armstrong, United States | Float |
| Working width | 1800mm | |
| Design speed | 120m/min | |
| Economic speed | 80-100m/min | |
| Hot plate number | 600mm×12 picec | |
| Cooling section length | 4 meters | |
| Temperature requirements | 160-200ºC | |
| Steam pressure | 0.8-1.3Mpa | |
| Air pressure | 0.5-0.6Mpa | |
| Working power | 380V 50Hz 22KW |
| ★The double-sided machine is a glued single-sided corrugated paper and facial paper laminated, heated platen heating, glue paste, stereotypes to produce flat cardboard. ★Surface of hot plate is dealed with grinding, hot plate width600mm,in total 12 pieces hot plate,Minister cooling stereotypes 4m.Hot plate is made adopt container board, enclosed pressure container certificate and inspection certificate.Internal thermal panels for partition isolation structure,s-shaped flow of steam, Steam, water separation function apparent,improve the using rate of steam. ★The hot plate adopts intensive gravity pressure roller structure. The pressure roller lifting adopts pneumatic structure. Standard 4 sets of spring pneumatic pressure plates. ★The hot plate adopts intensive gravity pressure roller structure. The pressure roller lifting adopts pneumatic structure. Standard 4 sets of spring pneumatic pressure plates. ★The upper cotton webbing is automatically centered by the correcting pneumatic valve, and the double cylinder is used to control the S-shaped cotton web tensioning device. The amount of tightening is large. ★The lower belt adopts straight-line manual rectification and tensioning mechanism, with simple and practical structure. ★The surface of the driving roller is coated with wear-resistant rubber, which is in a herringbone structure and has a medium-high height to ensure the smooth output of the cardboard. ★The main drive motor is a variable frequency speed regulating motor, which has a large torque at low speed, a wide speed regulating range, and energy saving and high efficiency. |
Part name Craftsmanship |
Specification | Surface treatment |
| Upper drive rubber roller | ¢475mm | Covered with wear-resistant rubber |
| Lower drive rubber roller | ¢334mm | Covered with wear-resistant rubber |
| Front and rear driven belt roller | ¢215mm | Round grinding chrome plating polishing |
| Pressure roller | ¢85mm and¢70mm | Round grinding chrome plating polishing |
| Setting roller | ¢86mm | Round grinding chrome plating polishing |
| Top tension roller | ¢155mm | Round grinding chrome plating polishing |
| Top tension roller | ¢124mm | Round grinding chrome plating polishing |
| Up and down belt shaft | ¢130mm | Round grinding chrome plating polishing |
| Name | Power | Voltage | Frequency |
| Main drive motor | 22KW | 380V | 50HZ |
| Serial number | Name of main parts | Brands or place of origin | Remarks |
| 01 | Main skeleton | Tiangang or lai gang production profiles | NO.36channel and NO.16 I-beam |
| 02 | Drive wallboard | HeBei HanDan | Q345 |
| 03 | Heat board | Tiangang or Jigang | Q235B container board made |
| 04 | Main drive motor | HeBei HengShui | 22KW Frequency motor |
| 05 | Cotton webbing | ShenYang | Cotton webbing thickness:9mm |
| 06 | Trap | BeiJing | Float |
| 07 | Low-voltage electrical appliances | SIEMENS | Contactor, relay, button |
| 08 | Pneumatic Components | AirTac or sono | |
| 09 | Frequency converter | Delta | |
| 11 | Bearing | C&U | |
| 12 | Bearing with seat | ZheJiang | |
| Working width | 1800mm | |
| Design speed | 200m/min | |
| Economic speed | 80-100m/min | |
| Mechanical configuration | 5 Knife 8 lines | |
| Min cutting width | 160mm | |
| Minimum indentation distance | 70mm | |
| Cutter wheel positioning accuracy | ±0.5mm | |
| Horizontal movement of the whole machine | ±100mm |
| ★Synchronous servo motor controls the knife and wire. Automatic reset. Exact size. Order replacement time is 15 seconds. The two machines can be used to exchange orders immediately without speed reduction . ★ Schneider PLC control system, adopts CANopen bus system, has order management function, and is equipped with a speed synchronization signal input interface with the dryer . ★The human-machine interface adopts a 10.4 -inch color touch screen, stores 999 orders, and realizes automatic or manual order replacement . It automatically alarms if a fault occurs. ★ Two kinds of forms of pressure lines: a convex concave, convex to flat, two Species pressure line can form self- automatic changeover. The depth of the crimping wheel can be automatically controlled by the computer, and the line shape is good and easy to bend . ★Using a thin tungsten steel alloy knife, the blade is sharp and the service life is more than 8 million meters . The sharpening is controlled by computer, automatic sharpening or manual sharpening, which can cut and sharpen while cutting to improve production efficiency . ★Thin knife seat and crimping seat are supported by linear bearings, with accurate positioning dimensions and no accumulation error. ★Imported synchronous belt drive , accurate accuracy, long life and low running noise . |
| Name | Power | Voltage | Frequency |
| Row of single-pole servo motors | 1.05KW | 380V | 50HZ |
| Slitting inverter motor | 5.5KW | 380V | 50HZ |
| Pressure line frequency conversion motor | 7.5KW | 380V | 50HZ |
| Suction outlet frequency conversion motor | 0.55KW | 380v | 50HZ |
| Serial number | Name of main parts | Brands or place of origin | Remarks |
| 01 | Frame | ShanDong JiNan | Q345 |
| 02 | Rail beam | TianJin | Q345 |
| 03 | PLC Programming controller | Schneider | CANopen Bus system |
| 04 | HMI | Kinco | 10.4 inch |
| 05 | Row knife servo control | Kinco | 1.05KW |
| 06 | Row line servo control | Kinco | 1.05KW |
| 07 | Proximity switch, photoelectric switch | Japan omron | |
| 08 | Relay | Schneider | |
| 09 | Main frequency conversion motor | HeBei | 5.5KW×2 |
| 10 | Horizontal motor | Shandong Jinzhan Reducer | |
| 11 | Suction exhaust motor | ZheJiang | 0.55kw |
| 12 | Solenoid valve, cylinder | AirTac | |
| 13 | Bearing | HRB or C&U | |
| 14 | Bearing with seat | ZheJiang Wuhuan | |
| 15 | Tungsten alloy blade | Sichuan Boyan | ¢260mm |
| 16 | Linear Guides | TaiWan | ShangYin |
| Working width | 1800mm | |
| Design speed | 120m/min | |
| Economic speed | 80-100m/min | |
| Min. cutting length | 500mm | |
| Max. cutting length | 9999mm | |
| Cutting accuracy | ±1mm, | |
| Working power | 380V 50Hz 16KW |
| ★It can store 200 units orders,replace the cutter specifications quickly and accurately,changing orders without stop,And enables networked computers to facilitate production management. ★Knife shaft drive gears are precision forged steel induction hardening, backlash-free transmission, advanced keyless connection, high transmission accuracy. ★Cutting machine adopts inlaid front steel blade knife spiral structure, serrated knife. scissors, shears, shear force, long blade life. ★Around feed rollers are used the sun gear platen way, smooth delivery, pressure evenly, easy to crush plate board or cause blockage. ★This type of brake is energy storage type (non-energy brake), so in the process of production, the average power consumption is 1 / 3 of that of the ordinary NC cutting machine, saving more than 70% of electricity and achieving the goal of saving money. ★Exact and adjustable no gap gear to ensure precise blade engagement, running balance. ★Independent oil pump and filter are used to distribute two sets of copper pipes in each gear position to feed oil, lubricate and cool. ★Knife roller: fine quality forged steel material, the balanced, with good stability. |
Part name Craftsmanship |
Specification | Surface treatment | Special treatment |
| Cross cutting the upper and lower knife axis | ¢216mm | Conditioning | Dynamic balance |
| Front lower conveying roller | ¢156mm | Round grinding chrome plating polishing | Dynamic balance |
| Rear lower conveyor roller | ¢156mm | Round grinding chrome plating polishing | Dynamic balance |
| Paper shaft | ¢160mm | Wrapped silicone | Dynamic balance |
| Output sun gear | ¢160mm | Polyurethane | Intensive |
| Name | Power | Voltage | Frequency |
| Main drive servo motor | 12.5KW | 380V | 50HZ |
| Front feed motor | 1.5KW(Frequency adjustment speed) | 380V | 50HZ |
| Rear feed motor | 1.5KW(Frequency adjustment speed) | 380V | 50HZ |
| Serial number | Name of main parts | Brands or place of origin | Remarks |
| 01 | Box rack | Self-produced | HT250 |
| 02 | Knife roll | Tiangang Precision Forging | 42CrMo |
| 03 | Full AC servo motor | Shanghai Futian | 12.5KW |
| 04 | Paper frequency conversion motor | HeBei YongShun | |
| 05 | Flying shear servo control system | Kobe, Germany | |
| 06 | Motion control board | Germany MKS-CT150 | |
| 07 | Rotary encoder | Germany SIKI | |
| 08 | Timing belt | Obi, Germany OPTIBELT | |
| 09 | Tightening sleeve | XianYang ChaoYue | |
| 10 | Bearing with seat | ZheJiang | |
| 11 | Low-voltage electrical appliances | SIEMENS | Contactor, relay, button |
| 12 | Proximity switch | Omron Japan OMRON | |
| 13 | Frequency converter | Detal | |
| 14 | HMI | Kunlun State | |
| 15 | Sun gear | ShenZhen | |
| Working width | 1800mm | |
| Design speed | 120m/min | |
| Economic speed | 80-100m/min | |
| Maximum stacking length | 3000mm | |
| Maximum stacking height | 200mm | |
| Working power | 380V 50Hz 6KW |
| ★Adopted on the 16th channel welded.Electric adjustment of cardboard the size of the lateral output pneumatic control board, electrically adjustable conveyor speed. ★Cardboard sheets to the desired number or height requirements will be controlled by a foot switch out of cardboard. ★Vertical bin using wide flat belt conveyor transport. |
| Name | Power | Voltage | Frequency |
| Main conveying motor | 3KW | 380V | 50HZ |
| Lateral output motor | 1.5KW | 380V | 50HZ |
| Walking motor | 1.5KW | 380V | 50HZ |
| Serial number | Name of main parts | Brands or place of origin | Remarks |
| 01 | Frame | Tiangang | Main frame No. 16 channel steel |
| 02 | PU Leather belt | ShangHai | |
| 03 | Frequency converter | Taiwan Delta | 3.7KW |
| 04 | Traverse reducer | ShangDong |
| Manual glue production | 0.8T | |
| Glue making method | Two-step method | |
| Main stirring | Horizontal stirring | |
| Carrier agitation | Vertical stirring | |
| Storage tank storage | 1T | |
| Working power | 380V 50Hz 10KW |
| ★Provide the starch adhesive to the corrugated single facer ,two glue machine and some other gluing equipment. ★Horizontal glue machine can meanwhile matched with main body glue and carrier glue, and mixing, glue large. ★Glue system adopt glue cycle,rest glue go back to the glue square cylinder,Liquid level float automatic control,the back glue a bucket of glue liquid being beaten back with glue equipment storage bucket,cycle for glue,Save the glue solution,prevent the glue solution in the rubber plate pasting and caking precipitation. |
| 1 | Steam consumption | About 1.2T/h |
| 2 | Equipped with heat source | 2t/h |
| 3 | Steam pressure | 1.25Mpa |
| 4 | Maximum temperature in the pipeline | 170-200ºC |
| ★It supplies heating energy for the thermal equipment of the production line to keep the working temperature stable. ★Each unit is designed as an independent small unit steam supply system, saving energy and easy adjustment. ★Each group of hydrophobic units is equipped with an empty bypass, which cools the equipment quickly when the production is stopped. ★Floating ball trap, with emptying device, stainless steel check valve, to prevent leakage. ★The metal hose is used for flexible connection between the piping system and the rotating heating components, so as to prolong the service life of the rotating joint. ★All steam pipes in the machine are made of seamless steel pipes to ensure the safety of use under normal pressure. |
| Serial number | Name of main parts | Brands or place of origin | Remarks |
| 01 | Rotary joint, metal hose | Quanzhou Yujie | |
| 02 | Trap | BeiJing | Float |
| 03 | Globe valve, ball valve | YuanDa China | |
| 04 | Check valve | Zhengzhou Yuming | |
| 05 |
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