Full Automatic and Hot Sales 1600-5 Layer Corrugator Line

• Customization: Available
• Packaging Material: Paper
• Packaging: Cartons
• Driven Type: Electric
• Type: Packaging Production Line
• Function: Transport Packaging, Storage and Packaging, Sales Packing
• Packaging Technology: Mildew Proof Packaging
• Application: Drinks, Dairy Products, Cleaning, Detergent, Cosmetics, Skin Care Products, Oil, Tea, Vegetable, Fruit, Fish, Meat, Snack, Rice, Flour, Seasoning, Hair Care Products
• Soft and Hardness: Rigid Package
• Circulation Function: In the Packaging
• Frequency of Use: Packing
• Mode of Operation: Packaging of Export Products
• Max Speed: 120m/Min
• Working Speed: 5ply 60-80m/Min
• Manufacture Width: 1800mm
• Steam Consumption: 2500kg/H
• Air Compressor Pressure: 0.8~1.1MPa
• Grade: Minb
• Moisture Content: 11%±2%
• Face Paper: 100-250G/M2
• Liner Paper: 100-150G/M2
• Corrugated P[Aper: 100-200G/M2
• Transport Package: Standard Abroad Packaging Container
• Specification: computer contro
• Trademark: CZXY
• Origin: Hebei, China
• HS Code: 8441809000
• Production Capacity: 3-5sets/Month

Product Description

1800-5 LAYER CORRUGATOR LINE
(Design Speed 120m/min, Working Speed 60-80m/min)
Professional Manufacture for Corrugated Line


MAIN SPECIFICATION for 1800-5 LAYER CORRUGATED LINE
MODEL: 1800-5 LAYER CORRUGATOR LINE

1. Max. Speed of Machine: 120m/min
2. Working Speed of Machine:3ply 80-100m/min,5ply 60-80m/min

3.Manufacture width: 1800mm
4.Steam consumption:2500kg/h
5.Air compressor pressure:0.8~1.1Mpa
6.Note: The roll paper which is used to test the production speed should meet following requirements:
*Grade: Min. B                  * Moisture content: 11% ± 2%
*Face paper: 100~250g/m2       * Liner paper: 100~150g/m2
* Corrugated paper: 100- 200g/m2
7.Flute profiles: as per clients request
6. Electricity: 380V, 50Hz,three-phase four wire type(also can do as per clients country electricity standard)
7. Equipment Occupation:the real data is according to the drawing
8. Equipment Direction:Left or Right transmission will be according to client's requirements.
9.Factory request size:specific length as to the foundation of drawing

Buyer supply part:
1.Air compressor and glue pipeline.
2.Main power, electric wire from operate box to main power.
3.Water supply, pipeline and barrel.
4.Water, electric and gas, main ground foundation. 
5.Test machine use Raw materials ( paper roll, corn starch, caustic soda, sodium borax) to test machinery.
6.Machine use oil, lubricate oil and high temperature lubricate oil.
7.Installing engineer's food, hotel and supply enough workers to help installing and test machine.
Boiler 4T supply by customer and the pressure 1.25Mpa and the working pressure is 0.8~1.1Mpa.

1

Hydraulic Reel Stand

Structure and Features:
1,Symmetrical structure,can carry two kraft paper at one time,which can work without brake.
2,Reel paper lift-lower, clamp, loosen, movement, contra position operated by hydraulic.feeding kraft / reel paper quickly.
3,Brake: pneumatic brake
Spec of stand:
1, Reel Stand driven by hydraulic
2, Kraft paper range:
Width:  Max: 1800mm        Min: 900mm
Diameter: Max: Φ1500mm    
Max Weight:4000Kg(One side)
3, Pneumatic Source Pressure(Mpa): 0.4---0.8Mpa
4, Power: 380V  50Hz
Spec of Hydraulic:
1,Working Pressure(mpa):16-18mpa, 
lift hydraulic cylinder:Φ100×440mm, 
Clamping hydraulic cylinder: Φ63×1300mm
Power Motor for Hydraulic Station:3KW --380V -- 50Hz
Spec of electric motor:
1, Reel Paper Nipping Motor Power: 500W*4pcs    Short Time(S2) Working Type  Nominal voltage:380V  50Hz 
2, Lifting Motor Woking Power: 1.5KW   380 V     50 Hz
Main Spare Parts:

Main Parts Name	Brand or Origin	Material
Reducer Motor	SHANDONG DEZHOU
Contactor	CHINT
Chuck	IPACK
Panel	IPACK	HT200

Kraft paper feeding ground rack & trolly


Structure and Features:
1, To feed the kraft paper to reel stand.
2, The whole body of rack is under the ground, main frame: Model 14 channel steel with ¢ 20mm drawing bar weld together,overall length 6000mm.
3, Two racks for one reel stand to feed the kraft paper at both side.
Main Spare Parts:

Main Parts Name	Band or Origin	Material
Rack & Trolly	Tangshan Iron&Steel or Jigang	Model:14 Channel Steel, Q235A, Steel Strip
Bearing	HRB or ZWZ or  LYC

 

 2

Preheater Ø 600mm 

1, The preheater roller is under the stander of the 1^st class(grade) pressure vessel of the national.
2, All the surfaces of every rollers have been grinded with high accuracy and chromed plated to less the resistance of paper preheating, long service of using life.
3, Electric to enlarge the preheating area, preheating area can be in 360° to adjust the preheating
Area.





Common Spec:
1, Working Width: 1800mm     
2, Diameter of the Preheater cylinder:Φ600mm       
  Preheating adjusting area by electric: 360°    
  Diameter of the roller for Preheating adjusting area by electric:Φ110mm
3, Steam temperature: 150-200ºC      Steam pressure: 0.8-1.3Mpa
4, Working Power: 380V     50Hz
5, Power:250W     Short Time(S2) Working Type
Main Spare Parts:

Name	Origin	Material
Steam rotary joint	Shandong Tengzhou Rotating Joint
Pre-heater	HBIS Group Core -Han-Steel or Jigang	Q235B Pressure-Plate
Bearing	HRB or ZWZ or LYC
Ball bearing	Zhejiang Wuhuan
Reducer	Dezhou Jinzhan
Contactor	CHINT Or Delixi
Steam trap		Disk Type

 

 3

320C Type Single Facer

Feature:
Single facer is design for producing single-face corrugated paper,the medium process into wave-paper, and past glue on the top of flutes, stick with liner become into single-face corrugated paper.
★. Upper corrugating roller lift-down controller by two hydraulic cylinder.
★ Cylinder with magnetic valve button & hydraulic station control pressure roller
★. Gluing group: Advance and retreat of the glue roller house is control by two pneumatic cylinders.
★. Adjust glue thickness: Quantity of pasting glue and control glue is control by the clearance between glue roller and doctor roller adjustment and the inter-face appear control, figure show gluing details.
★. Adjust advance and retreat of glue roller and pressure roller clearance: The electric motor drive cam micro-adjust, and display the adjusting quantity on inter-face by the motor. 
★. Adjust pressure roller clearance: The electric motor drive cam micro-adjust, and display the adjusting quantity on inter-face by the displacement sensor.
★. Main drive part: Main drive with the separate gear box to shift drive, gear is made from high quality alloy steel and the dip oil type, low noise, long life.
★. Driving part details: The gear box transfer the kinetic energy to the three rollers (upper, down corrugated roller and pressure roller) through the universal transmission shaft. The structure ensures the stable performance, easy and fast to maintenance.
★. Gluing roller idle running part: gear reducer motor,avoid glue dry on roller when machine paused.
★. Add three steam turning tie-ins, steam tube and one backwater equipment.
★. The iron blank on top of machine can separate disconnect to clean garbage inside, not need disconnect whole machine.
★.The axis of upper, down corrugated roller and pressure roller adopt the resistant high temperature oil to lubricate
Gimbal driver system. Individual gear type drive box





Technical parameters:

1. Working width:1800mm 

2,Operation side:left or right(depends on customer's factory)
3,Design speed:120m/min 
4,Temperature Control:160-200ºC
5,Gas:0.4-0.9Mpa 
6,Steam pressure:0.8-1.3Mpa
7,Corrugated type(UV or UVV)
Roller diameter:

1. Main corrugated roller: ¢320mm      

2,Pressure roller:   ¢324mm       Gluing roller:¢242mm
3,Pre-heater roller:¢400mm
Motor parameter:
1,Main frequency motor:18.5KW  Rated voltage:380V  50Hz  Continuous (S1) working standard
2,Suction motor:11KW         Rated voltage:380V  50Hz  Continuous (S1) working standard
3,Gel reducer:100W          Rated voltage:380V  50Hz  Short(S2)working standard
4,Gel gap motor:250W       Rated voltage:380V    50Hz  Short(S2)working standard
5,Glue pump motor:2.2KW     Rated voltage:380V    50Hz  Continuous (S1) working standard
Main parts:

 

Main Parts' Name	Band or Origin	Material
Wallboard	Ipack	HT250
Drive Box	Hebei
rotating joint & flexible metallic tube	Shandong Tengzhou Rotating Joint
Main Motor	Hebei Yongshun Motor
Reducer	CB
Motor of Main Power	Hebei Hengshui
Key Point Bearing	HRB or ZWZ or LYC
Rolling Bearing Units	Zhejiang
High Pressure Fan	Shanghai Yingfa Fan
Pneumatic cylinder	Ningbo Sono Manufacturing
Electromagnetic valve	Air TAC
Steam Trap
Contact apparatus & Electrical Relay	CHINT
Variable frequency controller	Delta
Glue Feeding Pump	Botou of Hebei

 

 

4

Duplex Gluer

Structure and Features:
1, Glue rollers' surfaces are annealed, inside hold processed, with dynamic balanced.
The surface is grinded and carved reticulated mottles, glue balance and cost less 
2, The glue rollers' turning is controlled by frequency variable motor& frequency variable controller. With frequency variable controller, the glue rollers' speed can follow the double facer or by himself.
3, To prove the nice glue water and do not waste, we adopts auto recycle glue supply, with glue amounts effective controlled, to avoid the glue to become sediment, auto track glue amount.
4, All the rollers surfaces are grinded then chromed plated.
5, Up & down level glue is driven by one frequency variable motor.

Common Spec:
1, Max working width:1800mm
2, Operation Direction: Left or right (decided by the workshop of customer)
3, Preheater cylinder temperature range: 160-200ºC     Steam pressure: 0.8-1.2Mpa
4, Pneumatic system: 0.4-0.7Mpa
Spec of the rollers' diameter:
1, Glue roller:Φ215mm              Glue amount adjusting roller:Φ140mm
2, Down preheater roller:Φ402mm            Up preheater roller: Φ374mm
Spec of Motor:
1, Glue rollers frequency variable motor: 3KW         Nominal voltage: 380V 50Hz Continuous (S1) working Type 
2, Motor for adjusting the distance between the press roller and gluer roller: 250W           Nominal voltage: 380V 50Hz Short time (S1) working Type 
3, Glue pump motor: 2.2KW                      Nominal voltage:380V 50Hz Short time (S1) working Type 
Main Spare Parts:

Name

Origin 

Material model

Glue roller & Glue amount adjusting roller

Tianjin Iron & Steel
 

45# steel, quenching and tempering

Pre-heater roller

Tianjin Iron & Steel 
 

Q235B Pressure Plate

Bearing 

HRB or ZWZ or LYC 

Ball Bearing

Zhejiang 

Pneumatic Elements

Ningbo Sono Manufacturing

Contactor 

CHINT

Button

CHINT

Reducer for Glue Adjustment

Dezhou Jinzhan
 

Main Reducer

Dezhou Jinzhan
 

Touch Screen

WeinView  or MCGS

PLC And Frequency Converter

Delta

           5

Conveying Bridge

  1, The Main Frame is connected with channel steel, and angle steel.
  2, With Protecting Handrail on both sides and safety pedal, the operation side is installed with safety ladder, to make sure the safety and convenience of the worker. 
   3, PVC feeder belt to transport the single or double face corrugated sheet with corrugated type.
   4, Vacuum suction tension control, suction pipe(140mm) with adjusting valve,draw fan power can be   adjusted freely.
   5, Electric to correct the position of feeding( two sets),correct parts are driven by fast and accuracy to  position, steady to move.
 

  Common Spec:
1, Working Width:1800mm
2, Operation Direction: Left or right(decided by the workshop of customer)
  Spec of the rollers:
1,Paper feeding rollers & tension rollers:Φ127mm      transport rollers:Φ110mm
2,Main tension drive rollers:Φ127mm       paper pass rollers and paper guide rollers:Φ110mm
3,Paper feeding rollers with belts:Φ110mm       
  Note: All the surfaces of the rollers are grinded and then chromed plated.
  Spec of Motor:
1, Single face sheet draw motor: 3kw,Continuous (S1) working Type
   variable-frequency control
2, Draw Fan Motor: 3kw,Continuous (S1) working Type
3, Paper width adjusting speed reducer: 250w Short time  (S2) working Type
Main Spare Parts:

Name	Origin	Material model
Main Frame	Tianjin Iron & Steel  or  Hebei Iron & Steel or Tangshan Iron&Steel	20# Channel Steel, 18# I Steel, 12# Channel,63 # Angle Steel,60mm*80mm Cube steel weld connecting together( All in China National Standard)
Protecting Frame	Tianjin Iron & Steel	ODΦ42mm Low Pressure Water Pipe
Rollers for Feeding, Lifting, Transporting of the Single Facer Sheet	SMSL Pipe of Tianjin Iron & Steel
Lifting Belt for Single Face Sheet	Hebei	PVC
Lifting Motor for Single Face Sheet	Hebei Yongshun Motor
Frequency Converter Fan Motor	Shanghai Yingfa
Single Face Sheet Width Adjusting Reducer	Dezhou Jinzhan
Frequency Converter	Delta
Bearing	HRB or ZWZ or LYC
Ball Bearing	Zhejiang
Contactor	CHINT
Button	CHINT

 

 

Item 6

Double Facer

1, Hot Plates' surfaces is grinded and then chromed plated,width:600mm.total 14pieces of hot plates, cold shaping part:4m length.
Hot plates are made by container plates, can pass the national first level pressure container standars
2, Hot plates adopts the compressed gravity press rollers structure.
3, Press rollers' lifting up and down are driven by hydraulic structure.
4, Up convey belt left and right correct by auto with both sides, tension adjusting system:2 sets; down belt manual small amount adjust.
5, Drive rollers' surface is wrapped by rubber, Y shape structure,with middle height,to make sure the board can be out smoothly 
6, Drive part,gear oil drown lubricating type, with liquid level meter shown. 
7, Main drive motor: Variable frequency motor, high force when low speed start, high speed adjusting range, steady to use,easy to mend.
8, Structure inside of Heating Plates: separated structure to let the steam transported with
S shape and separated from water.

Common Spec:
1, Working width: 1800mm
2, Operation Direction: Left or right (decided by the workshop of customer)
3, Temperature requirement: 160-210ºC        Steam Pressure :1.0-1.3Mpa
4, Air pressure:0.6-0.9Mpa
5, Cool shaping length: 4m          Heating plates amount: 18pieces
6, Pressure of Hydraulic system: 6---8Mpa
Spec of the rollers' diameter:

	Roller
1	Up drive roller	Φ600mm (Wrapped by anti-grinded rubber)
2	Down drive roller	Φ600mm (Wrapped by anti-grinded rubber)
3	Front driven belt roller	Φ320mm
4	Back Shaping Driven belt roller	Φ186mm
5	Belt Press roller	Φ70mm
6	Shaping Holder Roller	Φ86mm
7	Up Belt Tension roller	Φ130mm
8	Up belt correcting roller	Φ130mm
9	Down Belt Tension roller	Φ127mm
10	Down Belt Holder Roller	Φ130mm

Note: All the surfaces of the rollers are grinded and then chromed plated.
Spec of Motor:
1, Main Drive Motor: 30kw Frequency variable   Nominal voltage: 380V 50Hz Continuous (S1) working Type.
2, Motor for hydraulic system: 2.2kw Frequency variable  Nominal voltage: 380V 50Hz Continuous (S1) working Type.
Main Spare Parts:

Name	Origin	Material model
Main frame	Tianjin Iron & Steel or Laigang Steel	36# channels and 16# steel
Heating plate	Tianjin Iron & Steel or Jigang	Q235B Container Plate
Main driver motor	HENGSHUI	Frequency motor:30KW
Cotton belt	FushunYiyuan	Thickness of Cotton Belt:10mm
Contactor	CHINT
Hydraulic Station	From Zaozhuang City of Shandong
Bearing	HRB or ZWZ or LYC
Drive plate	Ipack	HT250 Cast Iron
Pneumatic Elements	Ningbo Sono Manufacturing
Ball bearing	Zhejiang Wuhuan

 

 7

NC Slitter Scorer

Structure and Features:
1. Can store 999 orders, non-stop automatically or manually to change order.
2. Change order fast, 3-8 seconds for changing order, the two machines can be achieved with no slow down immediately for a single.
3. Automatic tracking production line speed to ensure its synchronization with on-line production management system, and compatibility.
4. By the high-quality imports of industrial computers and high-performance programmable controller configuration, lower computer control system.
5. Three kinds of pressure line forms: convex on concave (three lines), convex on the concave (five lines), convex on the flat, all three pressure lines can form an electric conversion. Creasing wheel depth by computer control, linear, easy to bend.
6. Using a thin tungsten steel alloy blade, blade sharp, long life of more than 8 million meters.
7. Brothers of computer control, automatic or manual knife sharpener, you can trim the edge of the Brothers, improve production efficiency.
8. Imported synchronous drive unit, semi-precision, long life, low noise operation.
Technical parameter:

1. Max. width:1800mm 

  2,Max. Machine speed:150m/min

1. specification:zero pressure line 5 knives 8 lines
2. Min. Cut width:135mm 
3. Max cut width:1850mm
4. Min pressure line:0mm
5. cutter wheel positioning accuracy:±0.5mm

Motor:

1. Knife motor:0.4KW 

1. Knife driver motor:5.5KW

3,line driver motor:5.5KW
Main parts:

Name	Origin	Material model
Frequency motor	HENGSHUI
Bearing	HA-LO-WA
Relay	CHINT
Proximity switch photoelectric switch	OMRON
Controller	Schneider
IPC	Schneider
Adjust motor	Schneider
Brush motor	Taiwan

 

8

NC Cut Off

Structure and Features:
1, Cutting length:500mm-9999mm.
2, Cutting precision:±1mm.
3, Uses the independent oil pump and the filter coordinates two groups of copper tubes to distribute in various gears position for the oil,the lubrication and cooling.
4, Helical knife structure,type sawtooth knife,decrease cutting obstruction,low noise.
5, Balance treatment:high quality alloy steel for blade shaft,which helps to keep it good  stability.
6, Sun-shape wheels press cardboard in the front and the rear conveyer.The transporting is stable and with even pressure,which avoid jam caused or broken cardboard.
7, This type of Cut-off just consume the one of third energy compare with the common cutter with its especial structure,economize above 70% energy to get more money.
8, Exact and adjustable on gap gear assure knife-edge joggle exactly.running balanceable.
9,Computer system to keep order. Man-machine conversation system NC. automatic adjust cutting speed by cardboard specification and maching.The screen display various production message.Can consult,modification,superaddition and cancel order during running machine.
10, Germany Serve control system inside of cabinet, to keeping the machine running fast and stable

Spec:

Width	1800mm
Cutting lenth	500-9999mm
Cutting precision	±1mm
Knive roller diameter	210mm
Network System	Computer can link to Auto corr Management system,but the information of existing management system should be provide by user Display: --Present order no. length, sheet quantity --Next order no, length, sheet quantity --Speed, actual length, set length, preset order --Sheet pass quantity, sheet fail quantity

 

Item 9

Automatic Up Stacker

Features:
1. Change order in 5 seconds, automatic counting and automatic horizontal paperboard delivery. 
2. Synchronization with production management control system,change order automatically with high speed. 
3. During working with production management control system, the waste paperboard less than 700mm duo to change order.
4. Caterpillar type stacking platform, AC servo control movements, stacking smoothly and tidily.
5. Automatic paperboard side delivery when reach the setting quantity.
6. Paperboard dam controlled by AC servo system, change order automatic and fast, suitable for small size paperboard stacking. 
7. Standard electric transport conveyor and double side  delivery table.
8. Individually sealed control cabinet, electrical running in clean environment.
9. Color touch-screen display for easy field operation.
10. Fully automatic operation control, improve efficiency, save manpower, reduce labor intensity.


   Technical parameters:
1,Max. Working width :1800mm      2,Operation side:left or right(depends on customer's factory)
3,Max. Stacking height:300mm 
4,Max stacking length:3000 mm   
Main parts:

Name	Origin	Material model
RV reducer	Zhejiang
Transmission paper converter	Taiwan	inverter
Proximity switch	Japan OMRON
PLC	Taiwan
Rotary encoder	REP
Contactor	Schneider
Conveying belt	Shanghai	PVC conveying belt
Pneumatic component	CSM

 

10	Glue Making System
1, Supply the glue for the single facers and double glue machine which use glue water 2, The glue in the glue storage tank are transported by the glue pump to the device. 3, The storage tank and glue supply tank are with mix device, to avoid the glue becoming into the sediment. 4, Glue making device: Main Glue mixer, Vice Glue Mixer, Glue storage tank, glue feeding pump, glue return pump. 5, Glue making system adopts the recycle glue supplying, the rest glue returns back, the liquid level is auto controlled by floating ball, the glue from the return tank is transported to the tanks of each glue using device, to make the functions of the recycle and saving be true, and avoid the glue becoming into the sediment. 6, After the work finished, rest glue of each glue using devices are draw to the glue return storage tank to prepare for the next time using. 7, Responsible for technique guidance, and glue making way.
11	Steam System
Structure & Features: 1, To supply the heating energy for the various heating parts of the line, and keep the working temperature steady. 2, Each groups are deigned to be single steam supply system, temperature control by separately, energy saving and adjust conveniently. 3, Temperature controlled by adjusting the steam pressure, and with pressure gauge. 4, To long the using line of the rotary joints, the pipe system and rotary heating parts are connected by metal flexible pipe to realize the flexible connection 5, All the steam pipes are made of seamless steel pipe, to make sure the safety under the normal pressure. Common Spec: 1, Steam Consumption: 1.5-2.5T/h 2, Suitable boiler: 4t/h 3, Pressure of boiler: 1.25 Mpa       3, Temperature of inside pipe: 170-200ºC

Best regards,
Carina 
CZXY-PACK CARTON MACHINERY MANUFACTURE
Xiazhuang Industry Area, Cangzhou City, Hebei Province, China
Website: http://czxypackmachine.en.made-in-china.com
Made-in-China Website:http://czxypackmachine.en.made-in-china.com
  
 
 
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