Wj200-2200 Type Five Layer Quick Change Roller Corrugated Cardboard Production Line

• Customization: Available
• After-sales Service: One Year
• Warranty: One Year
• Model NO.: WJ200-2200
• Transport Package: Plastic
• Specification: 120m× 6m× 4m
• Trademark: CZXY
• Origin: China

Product Description

WJ200-2200- type five layer corrugated cardboard production line
Business quotation § technical parameters                                                      


Main technical parameters and requirements in production line
Type:WJ200-2200-type five layer corrugated paperboard production line:

1	Effective width		2200mm	2		Design produce speed	200m/min
3	Three layer economic speed		150-180m/min	4		Five layer economic speed	120-160m/min
5	Seven layer economic speed		------------------	6		Maximum order change speed	100m/min
7	Longitudinal separation accuracy		±1mm	8		Cross-cutting precision	±1mm
note	Speed the above targets required to achieve:effective width2200mm,Comply with the following standards and ensure the paper's equipment condition 175 ºC heating surface temperature.
	Top paper index	100g/--200g/  Ring crush index(N.m/g)≥8    (Water containing8-10%)
	Core paper index	80g/--160g/  Ring crush index(N.m/g)≥5.5  (Water containing8-10%)
	In paper index	90g/--160g/    Ring crush index(N.m/g)≥6    (Water containing8-10%)
9	Flute combination
10	Steam requirement	The maximum pressure 10kg/cm^2			Common pressure8-10kg/cm^2			use4000kg/Hr
11	Electricity demand	AC380V 50Hz 3PH
12	Compressed air	The maximum pressure 8kg/cm^2			Common pressure5-7kg/cm^2			use1m^3/min
13	Space	≈Lmin80m*Wmin10m*Hmin5m(The actual drawing to provider to provide audited prevail)

Customer owned section:

1,Steam heating system:proposal with 4000Kg / Hr of a steam boiler. Pressure:1.25Mpa steam pipeline. 2,Air compressed machine,air pipeline,glue conveying pipe. 3,Power supply,wires connected to the operation panel and line pipe. 4,Water sources,water pipelines,buckets and so on. 5,Water, electricity, gas flush mounting civil foundation. 6,Test with the base paper,corn starch (potato),Industrial use caustic soda,borax and other material. 7,Oil equipment,lubricating oil,hydraulic oil,lubricating grease. 8,installation,commissioning of food, accommodation.And provide installers with the installation.
Specification	Equipment name	QTY	Remark
ZJ-V5B	Hydraulic shaftless mill roll stand	5set	Spindle ¢240mm, hyperbolic heavy rocker, toothed chuck , multi-point brake, hydraulic drive lifting, panning left and right on the middle.
DXC	Electric loading trolley	10set	Electric trolley, double guide rail length is 9000mm, welded by middle plate.
JZJ	Automatic splicer	5set	Automatic splicer keep corrugating cardboard assembly line uninterrupted work,Reduce paper consumption,Greatly improve productivity.Maximum speed 200m/min
R09B	Top paper preheat cylinder	2set	Roller ¢900mm, including pressure vessel certificate. Adjust the wrap angle electrically. The wrap angle can adjust the heated area of the paper within 0-270°.
R06B	Core paper preheat cylinder	2set	Roller ¢600mm, including pressure vessel certificate. Adjust the wrap angle electrically. The wrap angle can adjust the heated area of the paper within 0-270°.
SF-360EA	Cassette Single facer	2set	Main corrugating roller ¢360mm,corrugating roller group flute quick change.corrugated roller with spraying tungsten carbide dealing.with maintenance-free airbag loading,PLC automatic control glue, HMI touch screen, Breaks automatic parking relief.
DY-C	Electric hydraulic roller change forklift	1set	Large capacity battery, power walking, hydraulic lift, centralized control.
MK-360	Corrugating roller quick change Module	2set	Corrugating roller diameter:360mm,with tungsten carbide dealing,Modules including:Both ends of the shaft seat,bearing,steam element,Suction box,Pneumatic components assembly.
R09B-3	Tripe preheater	1set	Roller ¢900mm, including pressure vessel certificate. Adjust the wrap angle electrically. The wrap angle can adjust the heated area of the paper within 0-270°.
GM-20	Double glue machine	1set	The diameter of the glue roller is 268mm. Each layer is driven by an independent variable frequency motor, and the PLC adjusts the glue gap and human-machine interface.
TQ25-2	Conveyor bridge	1set	The national standard 250 channel steel, 150H steel, 63 angle steel and other connections are used, and the independent frequency conversion motor drives the paper to lift and convey.
XG-JP	Automatic correction	1set	No power correction model save energy.High precision sheet correction. Paper width change does not require any adjustment Full width infrared detection curtain.Reduce paper waste generated tear.reduce the waste of paper edge not to precision.
SM-F	Double facer	1set	The frame is 360 mm national standard channel steel, chrome-plated hot plate 600 mm * 18 pieces, and the whole process hot pressing plate design structure. PLC automatically controls the platen. Temperature display, variable frequency motor.
NCBD	NC thin blade slitter scorer	2set	Tungsten alloy blade, six-knife and ten-wire type, zero-crimping type. The full servo computer automatically arranges the knives, and the width of the air inlet is automatically adjusted.
NC-20	NC cutter helical knives	1set	Full AC synchronous servo control, energy storage brake, helical knife structure, alloy gear transmission, lubricating oil pressure protection, 10.4-inch touch screen display.
DLM-LM	Automatic large gantry stacker	1 set	Servo drive platform lift, four sections of frequency transmission, automatic points in batches, automatic stacking discharge, imported high-strength belt output,out paper side standard transport aircraft.
	Module belt	2set	Module belt output.
SG	Production Management System	1set	Improve the automation of production lines,easy to operate.reduce consumption,Improve the utilization of the base paper,save costs. Automatic control production line,stable quality cardboard.Increase the average speed,Increase productivity.Automatic statistics production ,Easy to keep control of the production line, improve efficiency.
ZJZ	Glue station system	1set	Customers -owned pipeline.Glue configuration is composed by carrier tank,main tank,storage tank,and send plastic pump,back plastic pump.
QU	Air source system	1set	Customers provide their own air source.
ZQ	Steam system	1set	Including steam components such as pipeline valves, traps, instruments, etc. in the equipment, the customer provides heat sources and pipelines.
DQ	Electrical control cabinet system		Electronic control system: The adsorption type single-sided machine, the drive part, the double-sided machine, and the gluing machine all use variable frequency motors, and Delta's variable frequency control system. The operation interface is simple and convenient, and the speed display control cabinet is equipped with the functions of speed display of each unit, unit call, and emergency stop.

 

1. ZJ-V5B Hydraulic shaftless mill roll stand

A,Technical parameters:

Working wide	2200mm
Paper diameter	MAX: 1500mm MIN:300mm
Paper width	MAX: 2250mm MIN:800mm
Weight capacity	3 T
Paper head size	Teeth 3 inches 4 inches
brake	Spur gear type 4 points pneumatic
Working air pressure	0.4---0.8Mpa

1. Main performance characteristics:

Adopt hydraulic drive to complete the paper clamping, loosen, remove for the medium, translation left and right and others,the lifting of the paper adopts hydraulic drive.
The brake uses a multi-point brake system, a gear disc structure, equipped with a cooling fan, Yadeke pneumatic components, stable tension, and long life.
The large-diameter spindle design, the swing arm slides smoothly, and the steel guide rails are treated with high frequency treatment, which is super wear-resistant.
The hydraulic cylinder is installed on a twisted shaft, which does not bear radial force and is easy to maintain.

1. Hydraulic system parameters:

Working pressure	Hydraulic cylinder working range	Hydraulic cylinder working range	Hydraulic station motor power	Solenoid valve working voltage
16---18Mpa	¢100×420mm	¢63×800mm	3.7KW --380V -- 50Hz	220V--50 Hz

1. Mainly purchased parts,raw materials and origin:

Serial number	Name of main parts	Brands or place of origin	Remarks
01	Main shaft	TianJin steel production	¢242mm
02	Swing arm	Production by own	Resin sand gray ironHT250
03	Wallboard	Jigang prduction	Q235A Welding parts
04	Bearing	C&U
05	Main electrical appliance	SIEMENS	Contactor, relay, button
06	Hydraulic station	7 Ocean	Taiwan oil pump solenoid valve

2,Electric Paper trolley

1. Technical parameters:

Track length	9000mm
Paper loading method	Electric
Main frame	18 channel steel and ¢20mm cold drawn round steel

1. Structural feature:

The web is automatically up and down. Electric push to the position.
The whole track is buried. The main frame is No. 18 channel steel. I-beam is welded with ¢20mm cold drawn round steel. The length of the guide rail is 9000mm.
Each paper holder with two paper carts can feed paper from both sides at the same time.

1. Mainly purchased parts, raw materials and origin

Serial number	Name of main parts	Brands or place of origin	Remarks
01	Track and paper trolley	TangShang or JiNan	NO18 channel steel,Q235A,steel strip
02	Bearing	C&U

3,High-speed automatic splicers

1. Technical parameters:

Working wide	2200mm
Link paper speed	200m/min
Air pressure	6 bpa

1. Structural feature:

The maximum diameter of the applicable paper:1500mm.
With the automatic tension control of the original paper holder, the paper can be picked up at high speed and the success rate is high.
No tail paper receiving, reducing paper consumption (only partially overlapping paper tape with a width of 40mm).
When paper car take out, the automatic turn out, and the vacuum adsorption, easy paper loading, automatic tension control paper receiving zero turnovers.
All PLC automatic control, accurate, less failure, easy maintenance.
The first round of the buffer when you pull the paper, automatic alignment, easy to pull paper.
Machine superiority cylinder control speed splicers paper receiving moment does not appear normal motor control of rubble, blistering.
Paper receiving highest speed of 200 m / min.

1. Main component parameters:

Part name Craftsmanship	Specification	Material	Surface treatment
Upper paper guide shaft	¢137mm	45# steel	Round grinding chrome
Lower paper guide shaft	¢150mm	45# steel	Round grinding chrome
Buffer reel guide roller 1	¢126mm	45# steel	Round grinding chrome
Buffer reel guide roller 2	¢137mm	45# steel	Round grinding chrome
Pinch paper roller	¢99mm	45# steel	Round grinding chrome
Hold paper roller	¢99mm	45# steel	Round grinding chrome

1. Mainly purchased parts, raw materials and origin:

Serial number	Name of main parts	Brands or place of origin	Remarks
01	Breaker	Schneider
02	Contactor	Schneider
03	Relay	Schneider
04	Left and right conversion solenoid valve	Japan SMC
05	Precision pressure regulator	Japan SMC
06	Electric proportional valve	Japan SMC
07	Speed increase relay	Japan SMC
08	Filter	Japan SMC
09	Wire rope	American Smurfs	Aviation equipment
10	Sealing ring	American Parker
11	Proximity switch	Omron Japan
12	PLC	Taiwan Delta
13	Geared motor	Taiwan Takasaki
14	The electromagnetic valve	TaiWan AirTAC
15	Cylinder	STNC

4,R09B Top paper preheater

A,Technical parameters:

Working wide	2200mm
Diameter of preheat roller	¢900mm
Angle adjustment range	0-270°
Angle shaft diameter	¢110mm×2
Steam temperature	200ºC
Steam pressure	1.2Mpa
Working power	380V    50Hz    3PH
Motor power	250W   short(S2)working system

B,Structural feature:

Used for preheating single-sided corrugated paper and tissue paper to increase temperature, facilitate bonding, control moisture, and smooth cardboard.
Each roller surface after grinding precision grinding and dealing with hard chrome plating, Surface friction is small, durable.
Electric adjustment angle, and angle can rotation adjustment the preheat area in the range of  0-270°.
The preheating roller adopts the flat head design, which complies with the national standard of Class I pressure vessels, and is accompanied by a pressure vessel certificate.

C,Mainly purchased parts, raw materials and origin:

Serial number	Name of main parts	Brands or place of origin	Remarks
01	Framework	Tang Steel Profile	Welded parts stress relief
02	Steam rotation joint	Quanzhou yujie
03	Preheater	Hangang or jigang	Q235Bpressure container board
04	Seat belt bearing	FuJian FGJ
05	RV Reducer	Taiwan city-state or Wanxin	RV75
06	Main electrical appliances	SIEMENS	Contactor, relay, button
07	Trap	BeiJing	Float
08

R09B Core paper preheater
A,Technical parameters:

Working wide	2200mm
Diameter of preheat roller	¢600mm
Angle adjustment range	0-270°
Angle shaft diameter	¢85mm×2
Steam temperature	200ºC
Steam pressure	1.2Mpa
Working power	380V    50Hz    3PH
Motor power	250W   short(S2)working system

B,Structural feature:

Used for preheating single-sided corrugated paper and tissue paper to increase temperature, facilitate bonding, control moisture, and smooth cardboard.
Each roller surface after grinding precision grinding and dealing with hard chrome plating, Surface friction is small, durable.
Electric adjustment angle, and angle can rotation adjustment the preheat area in the range of  0-270°.
The preheating roller adopts the flat head design, which complies with the national standard of Class I pressure vessels, and is accompanied by a pressure vessel certificate.

C,Mainly purchased parts, raw materials and origin:

Serial number	Name of main parts	Brands or place of origin	Remarks
01	Framework	Tang Steel Profile	Welded parts stress relief
02	Steam rotation joint	Quanzhou yujie
03	Preheater	Hangang or jigang	Q235Bpressure container board
04	Seat belt bearing	FuJian FGJ
05	RV Reducer	Taiwan city-state or Wanxin	RV75
06	Main electrical appliances	SIEMENS	Contactor, relay, button
07	Trap	BeiJing	Float
08

5,RG09B-3 Triple preheater

A,Technical parameters:

Working wide	2200mm
Diameter of preheat roller	¢900mm
Angle adjustment range	270°
Angle shaft diameter	¢110mm×2
Steam temperature	200ºC
Steam pressure	1.2Mpa
Working power	380V    50Hz    3PH
Motor power	250W   short(S2)working system

B,Structural feature:

Used for preheating single-sided corrugated paper and tissue paper to increase temperature, facilitate bonding, control moisture, and smooth cardboard.
Each roller surface after grinding precision grinding and dealing with hard chrome plating, Surface friction is small, durable.
Electric adjustment angle, and angle can rotation adjustment the preheat area in the range of  360°.
The preheating roller adopts the flat head design, which complies with the national standard of Class I pressure vessels, and is accompanied by a pressure vessel certificate.

C,Mainly purchased parts, raw materials and origin:

Serial number	Name of main parts	Brands or place of origin	Remarks
01	Framework	Tang Steel Profile	Welded parts stress relief
02	Steam rotation joint	Quanzhou yujie
03	Preheater	Hangang or jigang	Q235Bpressure container board
04	Seat belt bearing	FuJian FGJ
05	RV Reducer	Taiwan city-state or Wanxin	RV75
06	Main electrical appliances	SIEMENS	Contactor, relay, button
07	Trap	BeiJing	Float
08

6,SF-360E Cassette Single facer

A,Technical parameters:

Working width	2200mm
Design speed	200m/min
Economic speed	120-180m/min
Paper feed range	2250--850mm
Steam temperature	200ºC
Steam pressure	1.2Mpa
Working power	380V    50Hz    55KW

B,Structural feature:

Main corrugating roller:¢360mm(According flute differ),pressure roller¢415mm,preheat roller¢400mm.
Using negative pressure design, lower heat consumption, helps the core paper to press evenly  and close to the surface of corrugated roller,  make the corrugate molding better, because the pressure evenly, the top of corrugate can glue uniform and better, make the single corrugated paper have perfect laminating.
Quickly change rollers in 10 minutes, while change corrugated roller with the electric trolley loading,put into the machine,and air pressure system will lock it,fixed to the machine base,only need a few buttons can complete the replacement quickly and easily.
Corrugated roller adopt50CRMO high quality alloy steel, dealing with heat,after grinding tungsten carbide surface treatment.
Corrugated roller, pressure roller adopt airbag control system having high stability, having the barometric pressure control buffering effect at the same time.
Glue volume control with electric adjustment,rubber septum electric device,the glue system can operate independently when the motor stops,prevent glue exhausted.
The moveable type glue unit is convenient to clean and maintain.
Easy operation control system, touch screen operation interface,Drawing with color display operating status, function selection, fault indication, and parameter settings, etc. can exclude exhibit this machine fully functional, easy to operate, user-friendly.
Built-in pre-conditioner with proportional spraying device, adjustment the core paper temperature and moisture.
Main, vice corrugating and pressure roller bearings are used in high-temperature grease to ensure bearing life running smoothly.

C,Main component parameters:

Part name Craftsmanship	Specification	Material	Surface treatment
Corrugated roller	Main roll¢360mm	50CrMAo	Tungsten carbide treatment
Pressure roller	¢415mm	45# steel	Hardened round grinding chrome plating polishing
Glue roller	¢269mm	45# steel	Round grinding and pressing pit mesh chrome plating
Fixed paste roller	¢153mm	45# steel	Round grinding chrome
Preheat roller	¢400mm	Q235B	Round grinding chrome
Paper guide roller	¢110 mm	45# steel	Round grinding chrome

D,Main dynamic parameter:

Name	Power	Voltage	Frequency
Main drive motor	30KW	380V	50HZ
High-pressure suction motor	15KW	380V	50HZ
Adjustable glue push rod	30W	380V	50HZ
Glue adjustment motor	200W*2	380V	50HZ
Rubber pump motor	2.2KW	380V	50HZ
Motor of glue department	3.7KW	380V	50HZ

1. Main parts brand and origin:

Serial number	Main part name	Brand or place of origin	Remarks
01	Box rack	Self-produced	HT250
02	Rotary joint and metal hose	FuJian
03	Main drive motor	YongShun	30KW Inverter motor
04	RV reducer	Taiwan city-state or Wanxin
05	Bearing	C&U
06	Seat belt bearing	FuJian
07	High pressure fans	Shanghai yingfa	15KW
08	Pneumatic Components	AirTac
09	The electromagnetic valve	AirTac
10	Low-voltage electrical appliances	SIEMENS	Contactor, relay, button
11	Frequency controller and PLC	Delta or HuiChuan
12	Touch screen	Taiwan Weilun or Kunlun Tongtai

7,TQ25-2 Heavy type conveyor bridge

A,Technical parameters:

Working width	2200mm
Design speed	200m/min
Bridge layer	2  layer
Working power	380V  50Hz   13KW

B,Structural feature:

The part of the flyover is to lift the single-facer corrugated paper produced by the single-facer machine, lift it and transport it to the glue coating machine, apply the glue to the double-facer machine, slowly convey it, and have sufficient paper storage capacity, which is convenient for changing paper and order without stopping.
This part is made by connecting the main beam with national standard 250 channel steel, 150H steel, 63 angle steel, etc., and the structure is reasonable. No jitter at high speed. The conveying and storage areas are covered with galvanized steel, with low friction, 3 sets of climbing ladders, and 1.2-inch safety guardrails on both sides. , High-strength herringbone pedal, to ensure the safety of personnel and easy operation.
Both sides are equipped with safety barriers and security herringbone pedal operation plane is equipped with safety ladder, ensure staff safety and ease of operation.
All roller surface after grinding hard chrome plating.
Lifting part of independent frequency conversion drive. The high-strength jointless belt has no corrugation, and the upper layer is conveyed slowly and over a long distance, so it is not easy to break the paper.

C,Main dynamic parameters:
 

Name	Power	Voltage	Frequency
Single-facer corrugated paper lifting motor	4KW	380V	50HZ
Bridge adsorption fan	3KW	380V	50HZ
Adjusting board wide motor	250W	380V	50HZ

D,Main parts brand and origin:

Serial number	Main part name	Brand or place of origin	Remarks
01	The bridge main skeleton	Tiangang or tanggang	It is made of national standard 250 channel steel, 150H steel, 63 angle steel, etc.
02	Guardrail	Tiangang	Ф42mm Low pressure fluid pipe
03	Paper lifting belt	Shanghai	PVC conveyor belt
04	Cardboard conveyor belt	Hebei	Parallel transport rubber band
05	Frequency converter	Delta or HuiChuan
06	Bearing	C&U
07	Seat belt bearing	FuJian
08	Paper width adjustment reducer	Shangdong jinbuhuan reducer
09	Paper motor(frequency)	Hebei hengshui
10	Conveying roller and paper roller ,over paper roller	Tiangang Seamless steel pipe
11	Low-voltage electrical appliances	SIEMENS	Contactor, relay, button

8,Bridge correction machine control system

A,Technical parameters:

Non-contact detection corrugated. High precision correction paper. It does not require any adjustment when the width of the paper changes. Closed-loop control, continuous operation. Full size infrared LED detection, long life. At the same time the center and edges of the base correction.
Bridge  tension control system to ensure that there is a single corrugated paper steady tension. Tension control manually controlled by the regulator. With auxiliary threading motor. In the new paper, when customer assistance. With the paper through the switch. Joints over time cut the tension.

B,Main parts brand and origin:

Serial number	Name	Quantity	Model
	Correction machine
1	Correction light curtain	2	FE4521
2	face paper light curtain	1	FE4521
3	Fitting module	2	ZC4081
4	control motor	2	AG2591
5	control panel	2	DC0341
6	display	1	DO2000
	Tensioner
1	PLC	1	FBS-24MAT2-AC
2	Proportional valve	2	DSMC I+V1050-31
3	Brake system	2

9,GM-20 Double glue machine

A,Technical parameters:

Working width	2200mm
Design speed	200m/min
Economic speed	100--180m/min
Glue volume adjustment range	0.08-0.6mm
Number of anilox roller	32 lines
Preheating cylinder temperature range	150-200ºC
Working power	380V  50Hz   9KW
Air source system	0.4-0.9Mpa
Pressing method	Pneumatic

B,Structural feature:

The double glue machine is a corrugated paper conveyed from the flyover. After preheating, it is coated again with glue and then pasted into the double-sided machine to paste and bond to produce three-layer five-layer cardboard.
Frame cast iron structure, stable performance, upper middle layer preheater diameter 400mm, increase paper temperature to facilitate glue paste, double pressure roller design glue evenly, stainless steel glue groove, automatic circulation glue supply.
after quenched of the glue roller surface,the hole machining, surface grinding and doing balancing engraved anilox pit type, coating evenly, less consumption of plastic.
The transmission of the glue unit is directly connected by the frequency conversion motor through the reducer, and the frequency conversion control ensures that the linear speed of the glue roller is synchronized with the double-sided machine and can operate independently. Use angle sensor, PLC, touch screen man-machine interface display. According to different paper quality, different speeds automatically control the amount of glue, according to the different corrugated shape automatically adjust the gap between the pressure rollers, without accumulating errors.

C,Main component parameters:

Part name Craftsmanship	Specification	Surface treatment
Glue roller	¢268mm	Round grinding and pressing pit mesh chrome plating
Fixed paste roller	¢146mm	Round grinding chrome
Pressure roller	¢150mm	Round grinding chrome
Paper shaft	¢110mm	Round grinding chrome
Preheating cylinder	¢400mm	Round grinding chrome

1. Main dynamic parameters:

Name	Power	Voltage	Frequency
Rubber roller active motor	3KW*2	380V	50HZ
Glue adjustment speed reducer	200W	380V	50HZ
Roller gap adjustment motor	200W	380V	50HZ

E,Main parts brand and origin:

Serial number	Name of main parts	Brands or place of origin	Remarks
01	Glue roller and paste roller	Tiangang	45# steel
02	Preheat roller	Tiangang or Jigang	Q235B Container board
03	Bearing	C&U
04	Bearing with seat	FuJian
05	Pneumatic Components	AirTac
06	Low-voltage electrical appliances	SIEMENS	Contactor, relay, button
07	Glue reducer	Taiwan city-state or Wanxin
08	Main reducer	Taiwan city-state or Wanxin
09	Touch screen	Taiwan Vinylon or Kunlun Tongtai	10.4 inch
10	PLC and inverter	Delta or HuiChuan
11	Timing belt	Germany OPTIBELT
12	Trap	BeiJing	Float

1. SM-F Double facer

A,Technical parameters:

Working width	2200mm
Design speed	200m/min
Economic speed	150-200mmin
Hot plate number	600mm×18 piece
Cooling section length	4 meters
Temperature requirements	160-200ºC
Steam pressure	0.8-1.3Mpa
Air pressure	0.5-0.6Mpa
Pneumatic pressure plate	10 groups
Working power	380V  50Hz   55KW

B,Structural feature:

The double-sided machine is a glued single-sided corrugated paper and facial paper laminated, heated platen heating, glue paste, stereotypes to produce flat cardboard.
Surface of hot plate is dealed with grinding, hot plate width600mm,in total 18 pieces hot plate,Minister cooling stereotypes 4m.Hot plate is made adopt container board, enclosed pressure container certificate and inspection certificate.Internal thermal panels for partition isolation structure,s-shaped flow of steam, Steam, water separation function apparent,improve the using rate of steam.
The hot plate adopts pneumatic pressure plate structure. The pressure plate lifting adopts pneumatic structure. 10 sets of spring pneumatic pressure plates are standard.
The heat pipe of the heating plate controls the temperature in multiple sections and has a temperature display.
The upper cotton webbing is automatically centered by the correcting pneumatic valve, and the double cylinder is used to control the S-shaped cotton web tensioning device. The amount of tightening is large.
The lower belt adopts pneumatic tensioning mechanism, the structure is simple and practical, the left and right of the lower conveyor belt is automatically corrected and aligned, and it can also be adjusted manually on both sides.
Gearbox drive unit using an independent structure, gear steel ZG-500 number for materials, the use of oil-immersed gear lubrication.
Electrical components used internationally renowned brands, the device stable and reliable operation.
Main drive motor for the motor frequency energy, low-speed torque, wide speed range, reliable, easy maintenance.
The main backbone of high intensity profiles GB, solid structure, beautiful appearance, suitable for high speed working.

C,Main component parameters:

Part name Craftsmanship	Specification	Surface treatment
Upper drive rubber roller	¢700mm	Covered with wear-resistant rubber
Lower drive rubber roller	¢400mm	Covered with wear-resistant rubber
Front and rear driven belt roller	¢215mm	Round grinding chrome plating polishing
Top tension roller	¢155mm	Round grinding chrome plating polishing
Upper belt adjustment roller	¢155mm	Round grinding chrome plating polishing

D,Main dynamic parameters:

Name	Power	Voltage	Frequency
Main drive motor	55KW	380V	50HZ

E,Main parts brand and origin:

Serial number	Name of main parts	Brands or place of origin	Remarks
01	Main skeleton	Tiangang or lai gang production profiles	NO.36channel and NO.18 I-beam
02	Drive wallboard	HeBei  HanDan	Q345
03	Heat board	Tiangang or Jigang	Q235B container board made
04	Main drive motor	HeBei HengShui	55KW Frequency motor
05	Cotton webbing	ShenYang	Cotton webbing thickness:9mm
06	Trap	BeiJing	Float
07	Low-voltage electrical appliances	SIEMENS	Contactor, relay, button
08	Pneumatic Components	AirTac or sono
09	Frequency converter	Delta or HuiChuan
11	Bearing	C&U
12	Bearing with seat	FuJian

11.NCBD thin blade slitter scorer(Zero Pressure Line)

A,Technical parameters:

Working width	2200mm
Design speed	250m/min
Economic speed	200-230m/min
Mechanical configuration	6 Knife 10 lines
Min cutting width	140mm
Minimum indentation distance	0mm
Cutter wheel positioning accuracy	±0.5mm
Horizontal movement of the whole machine	±100mm

B,Structural feature:

The synchronous servo motor controls the row of knives and wires. Automatic reset. Precise size. Change order time is 1- 3 seconds. The two machines can be used to change orders immediately without slowing down.
 PLC control system, using CANopen bus system, with order management function, equipped with a synchronous signal input interface with dryer speed.
HMI with 10.4-inch color touch screen, storage 999 orders, change orders automatically or manually for a single, fault alarm.
Three kinds of pressure line forms:Convex against the concave(three layers line),Convex against the concave(five layers line),Convex against Flat,Three kinds of electric pressure line forms can be converted.Crimping round shades by computer control,linear, and easy to bend.
Using thin tungsten alloy steel knife,sharp blade,long life of more than 8 million meters.
knife sharpener for computer control,automatic or manual knife sharpener,Cutting edge sharpening can be divided,improve productivity Efficiency.
Imported synchronous belt transmission is adopted, and the thin blade holder and the crimping seat are supported by linear bearings, and the positioning size is accurate without accumulating errors.
The cutting and crimping are driven by independent frequency conversion motors. The suction port is automatically positioned with the change order.
With gas storage tank and low pressure protection function.

C,Main dynamic parameters:

Name	Power	Voltage	Frequency
Row of single-pole servo motors	0.45KW	380V	50HZ
Slitting inverter motor	7.5KW	380V	50HZ
Pressure line frequency conversion motor	7.5KW	380V	50HZ
Suction outlet frequency conversion motor	0.55KW	380v	50HZ

D,Main parts brand and origin:

Serial number	Name of main parts	Brands or place of origin	Remarks
01	Frame	ShanDong JiNan	Q345
02	Rail beam	TianJin	Q345
03	PLC Programming controller	Schneider	CANopen Bus system
04	HMI	Kinco	10.4 inch
05	Row knife servo control	Kinco	500w
06	Row line servo control	Kinco	500w
07	Line change control	Kinco	500w
08	Suction control	Kinco	500w
09	Proximity switch, photoelectric switch	Japan omron
10	Relay	Schneider
11	Main frequency conversion motor	HeBei	5.5KW×2
12	Horizontal motor	Shandong Jinzhan Reducer
13	Suction exhaust motor	ZheJiang	0.55kw
14	Solenoid valve, cylinder	AirTac
15	Bearing	HRB or C&U
16	Bearing with seat	ZheJiang Wuhuan
17	Tungsten alloy blade	Sichuan Boyan	¢260mm
18	Linear Guides	TaiWan	ShangYin

12,NC-20 NC cutter

A,Technical parameters:

Working width	2200mm
Design speed	200m/min
Economic speed	130-180m/min
Min. cutting length	500mm
Max. cutting length	9999mm
Cutting accuracy	±1mm,
Working power	380V  50Hz   53KW

 

1. Structural feature:

It can store 200 units orders,replace the cutter specifications quickly and accurately,changing orders without stop,And enables networked computers to facilitate production management.
Knife shaft drive gears are precision forged steel induction hardening, backlash-free transmission, advanced keyless connection, high transmission accuracy.
Cutting machine adopts inlaid front steel blade knife spiral structure, serrated knife. scissors, shears, shear force, long blade life.
Around feed rollers are used  the sun gear platen way, smooth delivery, pressure evenly, easy to crush plate board or cause blockage.
This type of brake is energy storage type (non-energy brake), so in the process of production, the average power consumption is 1 / 3 of that of the ordinary NC cutting machine, saving more than 70% of electricity and achieving the goal of saving money.
Exact and adjustable no gap gear to ensure precise blade engagement, running balance.
Independent oil pump and filter are used to distribute two sets of copper pipes in each gear position to feed oil, lubricate and cool.
Knife roller: fine quality forged steel material, the balanced, with good stability.

C,Main dynamic parameters:

Part name Craftsmanship	Specification	Surface treatment	Special treatment
Cross cutting the upper and lower knife axis	¢215mm	Conditioning	Dynamic balance
Front lower conveying roller	¢155mm	Round grinding chrome plating polishing	Dynamic balance
Rear lower conveyor roller	¢155mm	Round grinding chrome plating polishing	Dynamic balance
Paper shaft	¢165mm	Packed with silicone	Dynamic balance
Output sun gear	¢160mm	Polyurethane	Intensive

D,Main dynamic parameters:

Name	Power	Voltage	Frequency
Main drive servo motor	42.9KW	380V	50HZ
Front feed motor	2.2KW(Frequency adjustment speed)	380V	50HZ
Rear feed motor	2.2KW(Frequency adjustment speed)	380V	50HZ
Lubricating oil pump motor	0.18KW*2	380V	50HZ

E,Main parts brand and origin:

Serial number	Name of main parts	Brands or place of origin	Remarks
01	Box rack	Self-produced	HT250
02	Knife roll	Tiangang Precision Forging	42CrMo
03	Full AC servo motor	Shanghai Futian	42.9KW
04	Paper frequency conversion motor	HeBei YongShun
05	Flying shear servo control system	INVT
06	Rotary encoder	Germany SIKI
07	Timing belt	Obi, Germany OPTIBELT
08	Tightening sleeve	XianYang ChaoYue
09	Bearing with seat	FuJian
10	Low-voltage electrical appliances	SIEMENS	Contactor, relay, button
11	Proximity switch	Omron Japan OMRON
12	Frequency converter	Detal or HuiChuan
13	HMI	Kunlun State
14	Sun gear	ShenZhen

13,DLM-LM Automatic large gantry stacker

A,Technical parameters:

Working width	2500mm
Design speed	250m/min
Economic speed	150-250m/min
Maximum stacking length	3500mm
Maximum stacking height	1700mm
Working power	380V  50Hz   17KW

B,Main performance characteristics:

Gantry stacking.Change order time 20 seconds,automatic counting.
Synchronized with the production management system,orders management,Centralized management,Do not slow down automatically for a single.
Production management for a single waste is less than  700mm.
The crawler stacking platform,AC servo control lifting, stacking stable,tidy.
Backsplash can automatic shift,stacking for small orders;
Independent sealed control cabinets, electrical equipment operating under clean environment;
Color touch-screen display for easy on-site operation.
Fully automatic operation control, improve efficiency and save manpower, reduce labor intensity.

1. Main dynamic parameters:

Name	Power	Voltage	Frequency
Main conveying motor	3KW*3	380V	50HZ
Suction motor	3KW	380V	50HZ
Horizontal conveyor motor	3KW	380V	50HZ
Tailgate motor	0.75KW	380V	50HZ

D,Main parts brand and origin:

Serial number	Name of main parts	Brands or place of origin	Remarks
01	Frame	Tiangang	Main frame No. 16 channel steel
02	PU Leather belt	ShangHai
03	Frequency converter	Taiwan Delta	3.7KW
04	Horizontal reducer	ShanDong
05	Proximity switch	OMRON
06	PLC	Delta
07	HMI	KunLunTongTai
08	Rotary encoder	Wuxi Ruipu
09	Contactor	Schneider
10	Pneumatic Components	AirTAC

14,ZJZ glue station system 

A,Technical parameters:

Manual glue production	0.8T
Glue making method	Two-step method
Main stirring	Horizontal stirring
Carrier agitation	Vertical stirring
Storage tank storage	1T
Working power	380V  50Hz   10KW

B,Main performance characteristics:

Provide the starch adhesive to the corrugated single facer ,two glue machine and some other gluing equipment.
Horizontal glue machine can meanwhile matched  with main body glue and carrier glue, and mixing, glue large.
Glue system adopt glue cycle,rest glue go back to the glue square cylinder,Liquid level float automatic control,the back glue a bucket of glue liquid being beaten back with glue equipment storage bucket,cycle for glue,Save the glue solution,prevent the glue solution in the rubber plate pasting and caking precipitation.

C,Main component parameters:

Part Name Parameter	Specification	Material	Power	Remark
Horizontal main body glue mixer	1250mm×1000mm×900mm	Q345	4KW	HeBei HengShui
Carrier glue mixer	¢800mm×900mm	Q345	1.5KW	HeBei HengShui
Single-facer machine, gluing machine and gluing bucket	¢800mm×1000mm	Q345
Storage bucket	¢1200mm×1200mm	Q345	1.5KW	HeBei HengShui
Low voltage electrical appliances	SIEMENS			Contactors, Relays, Buttons

15,Steam system

A,Technical parameters:

1	Steam consumption	About 1.2T/h
2	Equipped with heat source	2t/h
3	Steam pressure	1.25Mpa
4	Maximum temperature in the pipeline	170-200ºC

B,Maximum temperature in the pipeline:

It supplies heating energy for the thermal equipment of the production line to keep the working temperature stable. Each unit is designed as an independent small unit steam supply system, saving energy and easy adjustment. Each group of hydrophobic units is equipped with an empty bypass, which cools the equipment quickly when the production is stopped. Floating ball trap, with emptying device, stainless steel check valve, to prevent leakage. The metal hose is used for flexible connection between the piping system and the rotating heating components, so as to prolong the service life of the rotating joint. All steam pipes in the machine are made of seamless steel pipes to ensure the safety of use under normal pressure.

C,Main parts brand and origin:

Serial number	Name of main parts	Brands or place of origin	Remarks
01	Rotary joint, metal hose	Quanzhou Yujie
02	Trap	BeiJing	Float
03	Globe valve, ball valve	YuanDa China
04	Check valve	Zhengzhou Yuming
05